2005 Ford E-350 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2005 Ford E-350

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2005 Ford E-350 Problems

Rough Running Engine and Possible Check Engine Light

The Check Engine Light may illuminate, the engine may run rough and have misfires on acceleration. Commonly the ignition coils and/or the ignition coil boots are the cause of this problem. The rubber boot that insulates the coil to the spark plug can dry and crack allowing arcing. Inspect the coils and boots, and replace them as needed. Our technicians also recommend replacing the coil boots any time the spark plugs are replaced.

Coolant Leakage, Engine Overheating, Possible White Smoke from Tailpipe - Diesel

Appropriate cooling system maintenance is very important for this engine. Coolant should be inspected for nitrite levels at each service, and use of an additive, or replacement of coolant, should be done as needed. Deteriorated coolant can lead to EGR cooler and / or engine oil cooler failure. Failure of either can cause coolant loss and overheating, prolonged overheating can cause head gasket failure. White smoke may also be emitted from the tailpipe from the burning of coolant. The cooling system should be thoroughly inspected, and replace the EGR cooler and components as needed. With extended overheating, the head gaskets should be inspected for damage. If the cooling system is especially contaminated with oil, flushing agents and a degreaser like Simple Green may be needed to effectively flush the contaminants.

Loud Popping Noise and Misfire Experienced

The spark plugs may become dislodged from the cylinder heads. A loud popping noise can be heard and a subsequent misfire experienced. The threads on the spark plug ports in the cylinder head(s) can become stripped or missing when the spark plug is dislodged. The threads in cylinder heads may be replaced using “Lock-N-Stitch” aluminum inserts. Our technicians tell us thread replacement is performed when the vehicle is out of base warranty. Vehicles under base warranty receive a new cylinder head.

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2005 Ford E-350 Questions

My brakes are spongy and go to the floor. new pads and master cylinder. (1 answer)

we replaced the pads on our e-350 and immediately had problems with the brakes being extremely soft. can't stop quickly at all. breaks were bled and now the shop is telling me $3000 for the brake control? any one have an idea

Diesel fuel in coolant. What could be the cause? (1 answer)

My mechanic says it's a commom problem for the 6.0's. and is most likely a pin hole in the head.

how much is the cost for change the pump oil (2 answers)

the oil pressure no work

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2005 Ford E-350 Recalls

Handicap Conversion Vehicles: Wheel Chair Roll Stop Failure

For handicap conversion vans modified by Cummings Mobility, the Braun wheel chair lift may have latches that do not properly secure a wheel chair. Cummings Mobility will provide replacement parts free of charge to resolve the concern.

Replacement Fuel Tank Leaks Fuel

Replacement fuel tanks installed in vehicles may leak from unnecessary holes in the top of the tank, where sensors that are not used are intended for mounting. Dealers will replace the affected fuel tanks free of charge to resolve the concern.

Exterior Lights May Not Function as Expected

An internal fault may develop within the multi-function turn signal switch. This can affect turn signal, tail, hazard, and/or brake light operation. Non-functioning exterior lights could increase the risk of a crash. Dealers will replace the multi-function switch to correct this concern. This recall is scheduled to begin on August 15, 2011. The Ford recall number is 11C18.

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2005 Ford E-350 Reviews

Big Red is a beast. She has the role of large family mover. The vehicle is taking a beating and has not even come close to quitting. The AC design by default is weak, but no issues. I alsouse it to haul hay and other trailers.

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