Ford Fusion Repair and Maintenance

A guide to problems, costs, maintenance and repair for your Ford Fusion

Ford Fusion Problems

Squeaks and creaks heard while driving over bumps and turning can be caused be a couple common sources and should be carefully diagnosed. Possible weld issues on the lower control arms can cause the noise concerns and require repair kits for the lower control arms from Ford. A jounce bumper (bump stop) rubbing against dry strut plate can cause an abrasion noise from the strut area. In this case the strut assembly should be disassembled to lubricate the jounce bumper and then reinstalled.

The automatic transmission may develop shifting concerns. On lower mileage vehicles, upgrading the software in the powertrain control module (PCM) and the transmission control module (TCM) may correct the problem. As the mileage increases, internal transmission damage can occur. Repairs could involve replacement of the valve body or a complete transmission rebuild. Whenever major transmission repairs are made, it is important to be sure the PCM and the TCM have the latest software updates to help prevent these issues from reoccurring.

If the transmission oil leaks out of left side half shaft area, it may be from a worn axle shaft seal. The seal can be damaged by a poor surface finish on the axle shaft. The axle shaft and seal should be replaced to correct the problem.

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Ford Fusion Questions

they were making a loud grinding noise until i changed the pads and rotors. now, while driving and shifting to neutral, it stops on its own

I am mechanically inclined. I actually am a Ford credentialed technician but I have been out of the bizz for a while so what kinda tools would i need/bench tests etc.?

The transmission is sometimes in what seems like a default mode and shifts 1-3 only using those 2 gears than sometimes doesnt shift outta high gear or just slips out of gear. I tried the re-learn process as it almost seems like the throttle control and trans are completely out of whack but no cha...

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Ford Fusion Recalls

The recliner mechanism for one or both front seats may have been improperly welded to the seat frame. As a result, the seatback may become loose or lean, increasing the risk of injury in the event of certain types of crashes. Dealers will replace the affected seatbacks to correct this concern.

 

The fuel delivery module, which is located at the fuel tank, can crack, resulting in a fuel leak. Any fuel leak always increases the risk of a fire. Dealers will replace the fuel delivery module in the affected vehicles to correct this concern. 

The steering gear transmits the input from the steering wheel to the front wheels, allowing the vehicle to turn. 20 2013 Ford Fusion models are being recalled because a retaining clip may be missing inside the steering gear. As a result, components inside the steering gear could become dislodged, impairing steering ability and increasing the risk of a crash. Dealers will replace the steering gear to correct this concern.

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Ford Fusion Reviews

I HAVE A FORD FUSION 07 SE AWD 62400 MILES. MY CARRIER BEARING WENT BAD ON THE FRONT END OF THE DRIVE SHAFT. HERE'S THE PROBLEM FORD DOSE NOT SELL CARRIER BEARINGS. YOU MUST BUY THE WHOLE DRIVE SHAFT. MY COST $750.00 FOR THE DRIVE SHAFT ONLY. I BOUGHT THE CAR FROM A DEALER USED 16 MONTHS AGO. I CALLED CUSTOMER SERVICE AT FORD 1-800-392-3673 AND REPORTED THIS TO THEM. IT SOUNDS LIKE THIS IS A ON...

2006 ford fusion piece of crap

We purchased this car used with about 50,000 miles on it. We chose it for the amount of interior room and excellent fuel economy. We get 20+ MPG around town and 30MPG on the highway (with 4 of us and a trunk full of luggage with the A/C on!) The trunk space is great but the downfall is they raised the deck height and the third brake light often obstructs your view of a car immediately behind yo...

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