Ford Fusion Repair and Maintenance

A guide to problems, costs, maintenance and repair for your Ford Fusion

Ford Fusion
$250 to $539
Ford Fusion
$130 to $282
Ford Fusion
$198 to $717
Ford Fusion
$101 to $485
Ford Fusion
$27 to $60

Related Content

The automatic transmission may develop shifting concerns. On lower mileage vehicles, upgrading the software in the powertrain control module (PCM) and the transmission control module (TCM) may correct the problem. As the mileage increases, internal transmission damage can occur. Repairs could involve replacement of the valve body or a complete transmission rebuild. Whenever major transmission repairs are made, it is important to be sure the PCM and the TCM have the latest software updates to help prevent these issues from reoccurring.

Squeaks and creaks heard while driving over bumps and turning can be caused be a couple common sources and should be carefully diagnosed. Possible weld issues on the lower control arms can cause the noise concerns and require repair kits for the lower control arms from Ford. A jounce bumper (bump stop) rubbing against dry strut plate can cause an abrasion noise from the strut area. In this case the strut assembly should be disassembled to lubricate the jounce bumper and then reinstalled.

If the transmission oil leaks out of left side half shaft area, it may be from a worn axle shaft seal. The seal can be damaged by a poor surface finish on the axle shaft. The axle shaft and seal should be replaced to correct the problem.

See More Problems 17

Mechanical problems

I was driving my car and I noticed the speedometer would drop to 0mph and then start jumping all over the place. Then I noticed the RMP's would drop a little for a split second. Then the check engine light came on. What is the problem?

Recently started vibrating when accelerating, getting onto a highway. Could it be center drive shaft?

See More Questions 378

The fuel vapor canister purge valve may not operate properly and cause the fuel tank to crack and leak fuel. Dealers will perform a leak test on the canister purge valve and inspect fuel tanks for cracks, replacing parts as necessary free of charge to resolve the concern.

The fuel tank walls may be made with insufficient thickness, and may crack and leak in a crash. Dealers will replace affected fuel tanks free of charge to resolve the concern.

The steering motor sensor may fail, resulting in loss of power steering assist from the electric power steering system. Dealers will check the power steering control module (PSCM) for any trouble codes and replace the steering gear for vehicles that have codes relevant to the concern stored. If no codes are found, dealers will update the PSCM software free of charge to resolve the concern.

See More Recalls 16

I have a 2006 Ford Fusion and I love it. It has 102000 miles on it and has had no problems except my oil pan gasket started leaking. I was quoted $600 to have it fixed. Has anyone else had this problem and doe $600 sound high?

I've owned 2 Fusions and will definitely own a third. Best car a regular mans money can buy. To the guy who had to replace a wheel bearing, I own an auto repair shop and have never replaced a Fusion wheel bearing but I replace many wheel bearings on practically every kind of vehicle out there.

to the guy who called his Fusion the biggest POS ever, a few tips: 1. WHY is it a POS? 2. how was it maintained? 3. what are your driving habits? 4. without any other details, I am forced to assume you are either a juvenile with lots of free time, a giant asshat, possibly a juvenile that happens to be a giant asshat. here's how you write a review: i have an 08 fusion, purchased preo...

See More Reviews 43