Ford Fusion Repair and Maintenance

A guide to problems, costs, maintenance and repair for your Ford Fusion

Ford Fusion Problems

Squeaks and Creaks Over Bumps and Turning

Squeaks and creaks heard while driving over bumps and turning can be caused be a couple common sources and should be carefully diagnosed. Possible weld issues on the lower control arms can cause the noise concerns and require repair kits for the lower control arms from Ford. A jounce bumper (bump stop) rubbing against dry strut plate can cause an abrasion noise from the strut area. In this case the strut assembly should be disassembled to lubricate the jounce bumper and then reinstalled.

Swollen Lug Nuts

I was told that all of my lug nuts were swollen and that they did not have a wrench to fit them to get them off, so they could rotate and balance the tires. They said it was due to a poor design and they had just gotten swollen and could break off at any moment. They had to break them off to put the new ones on because they were stripped and no wrench could fit them. $250 later-because they could only find lug nuts directly from ford that woul...

Harsh or Delayed Shifting of Automatic Transmission

The automatic transmission may develop shifting concerns. On lower mileage vehicles, upgrading the software in the powertrain control module (PCM) and the transmission control module (TCM) may correct the problem. As the mileage increases, internal transmission damage can occur. Repairs could involve replacement of the valve body or a complete transmission rebuild. Whenever major transmission repairs are made, it is important to be sure the PCM and the TCM have the latest software updates to help prevent these issues from reoccurring.

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Ford Fusion Recalls

Fuel Tank Cracks And Leaks Fuel

The fuel vapor canister purge valve may not operate properly and cause the fuel tank to crack and leak fuel. Dealers will perform a leak test on the canister purge valve and inspect fuel tanks for cracks, replacing parts as necessary free of charge to resolve the concern.

Fuel Tank May Crack In Crash

The fuel tank walls may be made with insufficient thickness, and may crack and leak in a crash. Dealers will replace affected fuel tanks free of charge to resolve the concern.

Failure Of Electric Power Steering Assist

The steering motor sensor may fail, resulting in loss of power steering assist from the electric power steering system. Dealers will check the power steering control module (PSCM) for any trouble codes and replace the steering gear for vehicles that have codes relevant to the concern stored. If no codes are found, dealers will update the PSCM software free of charge to resolve the concern.

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Ford Fusion Reviews

Nowadays cars are usually equipped with a chip that prevents it from "auto-locking" if the keys are in the vehicle. But this happened last night and the owners manual containing the default manufacture's unlock code, is in the glove box! Called a locksmith and they couldn't even get in it. Now my only option is to pay to have it towed to the dealer where they'll hook it up to expensive machines...
SO HAPPY WITH THIS CAR LOW MAINTENAINCE RUNS SO SMOOTH HAPPY WITH THE PRICE . GREAT . RECOMMEND TO ANYONE!!!!
I like this car a lot. We bought it brand new now has over 110k miles. Problems only had would be changing brakes pad and getting new batteries. The car is dependable not painless. It rides good have SEL V6 the Fusion is in great condition no other mechanical problems. Love how spacious is with lots of room handles excellent in snow including AWD helps around city driving or suburbs. I really l...

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