Ford Fusion Repair and Maintenance

A guide to problems, costs, maintenance and repair for your Ford Fusion

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Ford Fusion Problems

Harsh or Delayed Shifting of Automatic Transmission

The automatic transmission may develop shifting concerns. On lower mileage vehicles, upgrading the software in the powertrain control module (PCM) and the transmission control module (TCM) may correct the problem. As the mileage increases, internal transmission damage can occur. Repairs could involve replacement of the valve body or a complete transmission rebuild. Whenever major transmission repairs are made, it is important to be sure the PCM and the TCM have the latest software updates to help prevent these issues from reoccurring.

Squeaks and Creaks Over Bumps and Turning

Squeaks and creaks heard while driving over bumps and turning can be caused be a couple common sources and should be carefully diagnosed. Possible weld issues on the lower control arms can cause the noise concerns and require repair kits for the lower control arms from Ford. A jounce bumper (bump stop) rubbing against dry strut plate can cause an abrasion noise from the strut area. In this case the strut assembly should be disassembled to lubricate the jounce bumper and then reinstalled.

Key Will Not Come Out of Ignition

If the key will not come out of ignition, this may be related to problems with the shifter knob sticking and / or binding of the shifter bezel. Replace the shifter knob and / or shifter bezel as needed.

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Ford Fusion Questions

Changing oil and found oil on spark plug. What should I do to fix f q (1 answer)

It as the last one when looking at it and only one to have oil on ok

I have a 1.6L 4 cylinder and I need to know how to get it back in time. (1 answer)

The timing is off and I need to know how to get it back in time.

I just changed my battery on my Ford Fusion SE 2012, now my car doesn't come on (1 answer)

I put my charger on and it works, but the car lights or anything doesn't come on

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Ford Fusion Recalls

Passenger Frontal Air Bag Inflator Ruptures On Deployment

The passenger frontal air bag inflator may rupture on deployment, causing metal fragments to come through the air bag and injure occupants. Dealers will replace the passenger frontal air bag inflator free of charge to resolve the concern.

Driver's Seat Track May Detach From Body

The driver's side seat track assembly may separate from the track's rear riser, due to an improper weld.  Dealers will replace the front driver seat track rail free of charge to resolve the concern.

Fuel Tank Cracks And Leaks Fuel

The fuel vapor canister purge valve may not operate properly and cause the fuel tank to crack and leak fuel. Dealers will perform a leak test on the canister purge valve and inspect fuel tanks for cracks, replacing parts as necessary free of charge to resolve the concern.

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Ford Fusion Reviews

Nowadays cars are usually equipped with a chip that prevents it from "auto-locking" if the keys are in the vehicle. But this happened last night and the owners manual containing the default manufacture's unlock code, is in the glove box! Called a locksmith and they couldn't even get in it. Now my only option is to pay to have it towed to the dealer where they'll hook it up to expensive machines...
SO HAPPY WITH THIS CAR LOW MAINTENAINCE RUNS SO SMOOTH HAPPY WITH THE PRICE . GREAT . RECOMMEND TO ANYONE!!!!
I like this car a lot. We bought it brand new now has over 110k miles. Problems only had would be changing brakes pad and getting new batteries. The car is dependable not painless. It rides good have SEL V6 the Fusion is in great condition no other mechanical problems. Love how spacious is with lots of room handles excellent in snow including AWD helps around city driving or suburbs. I really l...

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