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Resources for the Repair and Maintenance of your Ford E-250

Ford E-250 Models:

Image for car images Ford 1990 1991 Ford E 250 E 350 size thumb Image for car images Ford 1992 1996 Ford E 250 size thumb Image for car images Ford 1997 2002 Ford E 250 size thumb Image for car images Ford 2003 2007 Ford E 250 size thumb Image for car images Ford 2008 2011 Ford E 250 size thumb

Ford E-250 Problems

Rough Running Engine and Possible Check Engine Light

Electrical & Lights -- Verified

The Check Engine Light may illuminate, the engine may run rough and have misfires on acceleration. Commonly the ignition coils and/or the ignition coil boots are the cause of this problem. The rubber boot that insulates the coil to the spark plug can dry and crack allowing arcing. Inspect the coils and boots, and replace them as needed. Our technicians also recommend replacing the coil boots any time the spark plugs are replaced.

Engine Oil Leaks from Cylinder Head Area

Engine -- Verified

Engine oil may leak externally from the cylinder head gasket. The gaskets were contaminated with metal debris from the factory – between the block and gasket and/or the head and gasket. To correct, the head gasket must be replaced and the mating surfaces on the cylinder head and block need to be inspected for chips or damage. In some cases the cylinder head will not be repairable and will need replacement.

Loud Popping Noise and Misfire Experienced

Engine -- Verified

The spark plugs may become dislodged from the cylinder heads. A loud popping noise can be heard and a subsequent misfire experienced. The threads on the spark plug ports in the cylinder head(s) can become stripped or missing when the spark plug is dislodged. The threads in cylinder heads may be replaced using “Lock-N-Stitch” aluminum inserts. Our technicians tell us thread replacement is performed when the vehicle is out of bas...

Front End May Make Rattle Noise Over Bumps, Handling Issues

Suspension & Steering -- Verified

The front end may make a rattle noise over bumps. There may be handling issues, and play in the front wheels on inspection. If there is up and down movement on the front wheels while the lower control arms are being supported, inspect the upper and lower ball joints for excessive play. These are prone to failure from moisture entry and lack of lubrication. The ball joints should be replaced as needed.

Coolant Leakage from Heater Core, Possible Leakage onto Passenger Side Foot Well

Heating & Air Conditioning -- Verified

Electrolysis can cause repeated failures of the heater core and radiator. The diagnosing technician should check for voltage present in the coolant, with the battery disconnected, because electrical current in the coolant causes electrolysis. Corroded or deteriorated parts should be replaced, and the coolant should be flushed. Ground straps can be added to help prevent future corrosion of components.

Ford E-250 Recalls (Recent)

Vehicle With Installed Southern Comfort Running Boards Recalled Due to Board Lamp Failure

Body, Interior & Misc., March 7, 2003

RepairPal Expert Overview:

The courtesy lamps on affected running boards may overheat when exposed to moisture and road salt. Overheating may cause the lamps and boards to melt or start a fire. Dealers will replace the wiring harness for these running boards.

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Ford E-250 Recall 06V286000

Drive Train, August 7, 2006

Summary: ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.

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Ford E-250 Recall 07V336000

Drive Train, August 13, 2007

Summary: ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

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Ford E-250 Recall 08V051000

Drive Train, February 18, 2008

Summary: FORD IS RECALLING 225,000 MY 1992-2003 ECONOLINE, MY 1993-1995 TAURUS SHO, MY 1992-1998 CROWN VICTORIA, MY 1993 BRONCO, F-SERIES, MY 1995-1997 F-SERIES SUPER DUTY STRIPPED CHASSIS, MY 1992-1998 MERCURY GRAND MARQUIS, AND MY 1992-1995 LINCOLN TOWN CAR VEHICLES. THE AFFECTED VEHICLES WERE PREVIOUSLY REPAIRED USING A WIRING HARNESS THAT IS NOT COMPATIBLE WITH THE VEHICLE CIRCUIT POLARITY.

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Ford Recalls 1992-1994 Vehicles for Belt Tension Issue

Engine, October 21, 1996

RepairPal Expert Overview:

Ford has recalled certain 1992-1994 E and F Series vehicles due to improper tension in the accessory drive belt. On some vehicles, the belt can detach from the pulleys, which can cause multiple system failures. Dealers will install a new tensioner pulley, drive belt, belt guide, and idler pulley.

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Ford E-250 Questions and Answers

quadravan, 1990 Ford E-250, Port Hueneme, CA

I failed my calif. smog test. The co% was too high. The tech suggested that it might be the smog pump. but that seems to be working. What else should I look at?

joe hitman, 1990 Ford E-250, Campbell, CA

Engine bogs down under load when warmed up.

joe hitman, 1990 Ford E-250, 5.0L V8, Campbell, CA

When engine is cold, it runs okay. But when its warmed up, you step on the gas, and the engine labors badly. Also at idle, the check engine light goes on,then turns off when throttle depressed.

jemezbee, 1991 Ford E-250, Albuquerque, NM

The A/C needs recharging every year or two. Had it retrofitted but still seems to leak. Had Leak repaired - it still seems to leak.

jemezbee, 1991 Ford E-250, Gasoline, Albuquerque, NM

This vehicle has had a steering problem ever since it was purchased new.
Numerous repairs have been made but it still requires a firm grip and concentration as it pulls from side to side. It IS con...

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Ford E-250 Reviews

BOUGHT MY VAN WITH 000000 MILES ON IT JUST CLICKED 298000 CHANGED THE OIL ON TIME AND HAVE YET TO CHANGE ANYTHING MAJOR, SHOCKS AND STRUTS YOU KNOW MAINTAINCE,FUSES ARE JUST BEGINING TO GO. I HAVE USE THIS FOR MY DRYWALL COMPANY AND HAVE BEEN THE MAIN DRIVER CARRYING SOME TIMES AS MANY AS 45 4X12SHEETS PLUS TOOLS. I'VE BEEN TO FLA NUMEROUS TIMES. GREAT VEHICLE!!!!

Bought the van new. Have 30,000 miles on it and the front airbag light comes on and goes off by itself. Cruise control has shut off by itself at least 7 times. Had to have the master brake cylinder replaced at 15,000 miles. First Ford dealer brake specialist told me he could push my brake pedal all the way to the floor, and said it was ok for my brake pedal to go all the way to the floor, because it was the new style vaccum brake system. Took the van to a differant Ford dealer and they fixed my brakes.

Great vehicle! 230000 miles and going strong.

keep on driving. my e250 is going strong with 387,689 miles on it. i've had to replace the tranny twice and am now fixing the tailhousing bushing and seal, the 5.8 v8 is strong. i've replaced the radiator, waterpump, and two serpentine belts. changed the fluids regularly and lubed.

MY FORD E 250 V8 5.4LITER HAS BEEN A GREAT VAN. IT'S GOING ON 275,000 MILES AND HAS NEVER GIVEN ME MAJOR PROBLEMS APART FROM THE REAR END MAKING NOISE...IT NEEDS TO BE CHANGED. I WOULD BUY A NEW ONE ONLY IF IT HAD THE SAME ENGINE WHICH IS UNBEATABLE. IT HAS GONE FOR MILES WITHOUT OIL SINCE DELIVERY DRIVERS WOULD NOT CHECK THE OIL. GREAT EXPERIENCE WITH FORD!!