2002 Volvo S60 Has A Coolant Leak

Diagnosing Coolant Leak Issues in Your 2002 Volvo S60 and Effective Repair Strategies

Find Repair Location
Reviewed by
Devin Cabugcal
Written by RepairPal Car Genius
Updated January 14, 2025
0%
50% chance it's the
Loose Hose Connections
0%
25% chance it's the
Radiator
0%
25% chance it's the
Water Pump
The most common reasons a 2002 Volvo S60 has a coolant leak are loose hose connections, a broken radiator, or a failed water pump.
  • Loose Hose Connections: A loose hose connection can lead to vacuum leaks or fluid loss, resulting in poor engine performance or overheating.
  • Radiator: A damaged or clogged radiator can impede coolant flow, resulting in engine overheating and reduced cooling efficiency.
  • Water Pump: A failing water pump can lead to coolant leaks or overheating due to inadequate circulation of coolant in the engine.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

How much does it cost to fix a 2002 Volvo S60 has a coolant leak?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

When the head gasket begins to fail, the engine may have no symptoms at all. They only begin to occur when the leak has reached an engine oil passage, engine coolant passage or the engine cylinder.

When that happens, the engine may be very difficult to start, and run roughly when idling. There may be oil or coolant leaking, and the engine may begin to overheat, or at least run hot. At this point, there may be coolant in the engine oil pan — this will look creamy and lighter in color than the oil. Also, the radiator or engine coolant reservoir may have a gurgling sound, the presence engine oil, or smell of combustion. And the check engine light will come on.

The coolant being burned in the engine will produce white exhaust that smells sweet, like engine coolant. When the head gasket fails completely, the engine will overheat within minutes of starting, will stall and then won't restart.

A failing heater core may cause the car's interior to smell like engine coolant. The smell will become worse when the heater is turned on. The engine may also begin to run hotter until the vehicle is repaired.

The worst-case scenario is the engine overheating, which can cause extensive engine damage.

If the heater core is clogged, the air that blows when the heater is turned on will not be very hot.

Problems with the intake manifold gasket can create the following symptoms:

  • Illuminated check engine light
  • Erratic engine performance
  • Oil and coolant leaks
  • Poor gas mileage
  • Stalling

» LEARN MORE: Intake manifold gasket symptoms

A failing radiator can cause the engine to run hot or overheat. Most radiators are made of metal and plastic. The plastic parts can become brittle and crack over time, causing a leak of coolant (typically green or pink in color). All manufacturers have a recommended service interval for coolant renewal. As the coolant ages, the additives breakdown and being to form solid deposits. These deposits will build up in the passages of the cooling system and will eventually clog components, including the radiator. A leaking or clogged radiator must be replaced. Some automatic transmission cars will also have a transmission cooler integrated into the radiator. Lines going to and from the transmission circulate transmission fluid to help cool the transmission in heavy duty applications such as towing or off-roading. If this integrated cooler fails, it can allow transmission fluid and coolant to mix. This will causing shifting issues in addition to overheating.

A coolant leak may be noted from the hoses. Coolant hoses can be damaged by oil leaks, or age. This will lead to swelling or cracking, it is suggested to replace the hoses before they begin leaking to avoid potential overheating.

The bad thermostat can cause two different sets of problems, depending on whether it's stuck open or stuck closed.

A thermostat that is stuck open can cause the engine to run colder than normal and turn on the check engine light. It may also cause poor fuel mileage and the heater to blow cool air.

A thermostat that is stuck closed will cause the vehicle to overheat. If a new thermostat doesn't resolve engine temperature problems, the cooling system needs to be checked for other issues.

» LEARN MORE: Signs of a bad thermostat, and how to fix it

If a vehicle is overheating, a bad thermostat could be the problem, and a damaged thermostat housing is more likely to produce a coolant leak, either from a cracked or warped housing or a failed seal to the engine. The thermostat housing can be made of metal or plastic. And the housing can be a stand-alone part that is separate from the thermostat, or (on later model vehicles) can be integrated with the thermostat and replaced as a single unit.

The two most common signs of a bad pump are leaks and noises.

Leaking water pumps can result in damage to the drive and timing belts, and cause the engine to overheat. A failed water pump can be caused by other problems in the cooling system, such as a bad thermostat, radiator or head gasket.

What are the initial diagnostic steps to identify the source of a coolant leak in a 2002 Volvo S60?

When tackling a coolant leak in your 2002 Volvo S60, begin with a thorough visual inspection of the cooling system. Start by checking the radiator cap, as a faulty cap can often be the culprit behind leaks. Next, examine the radiator, hoses, and all connections for any visible signs of damage, such as cracks or wear. If you notice any obvious leaks in the engine bay, take note of their locations, as this can help narrow down the source. To further diagnose the issue, consider performing a pressure test on the cooling system; this method can reveal hidden leaks by pressurizing the system and using UV dye to highlight any problem areas. Don’t forget to inspect the expansion tank and its connections, ensuring everything is secure and free from leaks. Additionally, the heater core orings should be checked, as they can also contribute to coolant loss. Finally, keep an eye on the coolant level in the expansion tank over time; a consistent drop in coolant can indicate a persistent leak that needs addressing. By following these diagnostic steps, you can effectively identify the source of the coolant leak and take appropriate action to resolve it.

What are the common causes of a coolant leak in a 2002 Volvo S60?

When dealing with coolant leaks in a 2002 Volvo S60, it's essential to understand the common problems that can arise within the cooling system. Age and wear are significant factors, as the components can deteriorate over time, leading to cracks and leaks. Corrosion is another prevalent issue, often resulting from neglecting to replace the coolant as recommended, which can compromise the integrity of the system. Additionally, any accidents or impacts can cause damage to the cooling system, resulting in leaks that may not be immediately visible. Faulty components, such as defective hoses, gaskets, or connections, can also contribute to coolant loss. Radiator issues, particularly with the plastic end tanks, are common culprits, as they can crack and leak without obvious signs. Lastly, leaks from the thermostat housing, especially around the gaskets, can lead to coolant escaping. Regular inspections and timely repairs are vital to address these issues before they escalate into more severe engine problems, making it crucial for DIY enthusiasts to stay vigilant and proactive in their maintenance efforts.

How urgent is it to address a coolant leak in a 2002 Volvo S60?

Addressing a coolant leak in your 2002 Volvo S60 is not just a matter of routine maintenance; it is a pressing concern that demands immediate attention. Ignoring a coolant leak can lead to severe engine overheating, which poses a significant risk of warping the cylinder head or damaging the head gasket, resulting in costly repairs that could have been easily avoided. The signs of a coolant leak, such as a sweet smell, low coolant levels, or visible leaks, should never be overlooked, as they indicate a problem that could escalate quickly. Furthermore, the longer you wait to address the issue, the greater the potential for extensive damage, including a blown head gasket or even a cracked engine block, which may necessitate a complete engine replacement. Regular maintenance checks can help catch these leaks early, but once you notice any symptoms, it is crucial to act swiftly. Taking your vehicle to a trusted mechanic at the first sign of trouble will not only safeguard your engine's health but also save you from incurring significant repair costs down the line.

You’ve got options with RepairPal

Whether you need a more accurate auto repair estimate or help finding a reputable shop in your area, we’ve got you covered.

2002 Volvo S60 Coolant Leak: Causes & Repair Costs