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Resources for the Repair and Maintenance of your Chevrolet Astro

Chevrolet Astro Models:

Image for car images Chevrolet 1985 1994 Chevrolet Astro size thumb Image for car images Chevrolet 1995 2005 Chevrolet Astro size thumb

Chevrolet Astro Problems

Power Door Locks Stop Working

Electrical & Lights -- Verified

The power door locks may stop working in one or more doors due to a failed actuator. Replacement of the failed actuator should correct this concern.

Outside Door Handles May Break

Miscellaneous -- Verified

The outside door handles are prone to breaking—all doors are affected by this condition.

Power Window Motor May Fail

Electrical & Lights -- Verified

A door window may move slowly or stop in mid travel due to a failing power window motor. The affected window may start working again after the motor cools off. Replacing the faulty window motor will commonly correct this concern.

AC Not Cold Due to Refrigerant Leak

Heating & Air Conditioning -- Verified

On vans with rear AC, the AC may stop blowing cold air due to a damaged AC line near the back of the engine. It is common for these lines to rub on the engine block, causing a hole in the line and a refrigerant leak.

Power Brake Units May Leak Fluid From Hydro-Boost Unit

Brakes -- Verified

Power brake systems using "hydro-boost" may leak power steering fluid from the hydro-boost unit located behind the brake master cylinder. Replacement of the hydro-boost unit is the common repair to correct this concern.

Chevrolet Astro Recalls (Recent)

Chevrolet Astro Recall 01V123000

Body, Interior & Misc., June 27, 2001

Summary: VEHICLE DESCRIPTION: MINI VANS. SOME OF THESE VEHICLES FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 208, "OCCUPANT CRASH PROTECTION." THE "FASTEN SAFETY-BELT" AUDIBLE WARNING OCCASIONALLY MAY NOT COME ON OR MAY TERMINATE IN LESS THAN FOUR SECONDS AS REQUIRED BY THE STANDARD.

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Chevrolet Astro Recall 03V093000

Body, Interior & Misc., April 24, 2003

Summary: CERTAIN SPORT UTILITY VEHICLES, MINI VANS, AND PICKUP TRUCKS MAY DEVELOP A SHORT CIRCUIT IN THE ELECTRIC OUTSIDE REARVIEW MIRROR SWITCH.

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Chevrolet Astro Recall 03V159000

Body, Interior & Misc., June 19, 2003

Summary: ON CERTAIN MINIVANS, PICKUP TRUCKS, AND SPORT UTILITY VEHICLES WITH CERTAIN MODEL-ENGINE COMBINATIONS, THE WINDSHIELD WIPER MOTOR MAY FAIL DUE TO CRACKED SOLDER JOINTS ON THE CONTROLLER CIRCUIT BOARD. THE WINDSHIELD WIPERS COULD WORK INTERMITTENTLY OR NOT AT ALL.

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Chevrolet Astro Recall 05V099000

Electrical & Lights, April 13, 2005

Summary: ON CERTAIN MINIVANS, THE MULTIFUNCTION SWITCH MAY DEVELOP AN OPEN CIRCUIT CONDITION IN THE STOP LAMP OR HAZARD LAMP CIRCUIT THAT RESULTS IN THE STOP LAMPS AND HAZARD LAMPS BEING INOPERATIVE.

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Ball Joints May Separate From Premature Wear

Suspension & Steering, April 8, 2004

RepairPal Expert Overview:

An interference fit between the lower ball joint rubber boot and the steering knuckle may cause the rubber boot to be cut. This would allow entry of water, dirt, salt, or other contaminants possibly leading to premature wear. Failure from premature wear could lead to separation of the steering knuckle and lower control arm, which would cause the vehicle to drop at the affected corner. Vehicle handling and braking could be compromised increasing the risk of a crash. Dealers will replace the steering knuckles. The recall began April 8, 2004. The GM recall number is 03044.

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Chevrolet Astro Questions and Answers

LuvMyCar_1, 1990 Chevrolet Astro, V6, Fairbanks, AK

my mechanic told me the front upper ball joints are worn out and needs to be replaced. cost 671.00.

badangel748, 1990 Chevrolet Astro, Rockford, IL

How much will it cost me to get my front windsheld replaced.

Woodsboy, 1990 Chevrolet Astro, 4.3L V6, Batesville, AR

The AC went out and I filled it up with too much 134 A refridgerant. Any ideas on how to correct this? Thanks!

malampley, 1990 Chevrolet Astro, 4.3L V6, North Las Vegas, NV

Ideal speed HC greater than 220 parts per million reading was 595 parts per million note the Van ia a 1988

Visitor, 1990 Chevrolet Astro, 4.3L V6, Apple Valley, CA

My tranny is totally blown it needs a full rebuild inclundig "hard parts" or a replacement

Write a Story About Your Car

Chevrolet Astro Stories

At the age of 19 i got my first Astro Van that was an 87. I drove this one for 5 years and the only problem i had was the horse shoe braket on the front of the motor broke due to rough driving. 6 years after selling this one i have now bought a 1998 astro and will never let this one go. i love the fact that of the mini van world the astro is built like a truck unlike the others. Thank you chevy!

my 1990chevy has 162,000miles and i have not had any problems with it besides the regular maintenance besides that i will not trade it for nothing in the world i love it.

636,000 MILES= SAME MOTOR AND TRANS. STERRING AND SUSPENSION REPAIRS-FUEL PUMP NEEDS RELOCATING ALONG FRAME RAIL TO AVOID THE COST AND TIME AND TOW WHEN IT GOES-GARAGES THINK ITS A MINI VAN AND CRUSH THE ROCKER PANELS TRYING TO LIFT IT-WILL KEEP IT AS LONG AS I CAN.

I got mine in 2001 it now has 195,k and gets 20mpg city.used it for hauling, handy man service, camping,ect... only complaint front door outside handles braking twice.my 20 year old daughter calls it my getto van but its mine and dependable wont get rid of it. Chevy please make again.

I bought the van in 2001 195,k 20 mpg city have used for hauling and handy man service. Camping,ect... I love this van my only complant the front outside door handles broke twice. still wont get rid of it. My 20 year old daughter calls it my getto van but its mine and dependable. Chevy please make astro again.