Volvo 240 Radiator Fan Isn't Working

Diagnosing the Causes of a Non-Functional Radiator Fan in Your Volvo 240 and How to Fix It

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Reviewed by
Andrew Hajjar
Written by RepairPal Car Genius
Updated January 14, 2025
0%
34% chance it's the
Fan Motor or Clutch
0%
28% chance it's the
Fan Relay or Fuse
0%
23% chance it's the
Temp Sensor or Fan Control Module
0%
15% chance it's
Something else
The most common reasons a Volvo 240 radiator fan isn't working are the fan assembly, the fan clutch, or the coolant temperature sensor.
  • Fan Motor or Clutch: A faulty fan motor or a malfunctioning fan clutch can result in inadequate cooling, causing the engine to overheat.
  • Fan Relay or Fuse: A faulty fan relay or blown fuse can prevent the cooling fan from operating, leading to engine overheating.
  • Temp Sensor or Fan Control Module: A faulty temperature sensor or fan control module can result in incorrect readings, causing the engine to overheat or the cooling fan to operate improperly.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

How much does it cost to fix a Volvo 240 radiator fan isn't working?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

Over time serpentine belts stretch, crack, and the ribs that ride on the accessory pulleys being to wear smooth. A squealing noise that increases with engine speed or as engine driven accessories are turned on may be noted. The noise is caused by the belt slipping on the pulleys, insufficiently driving them. Ineffective air conditioning, a battery warning light, or intermittent power steering assist can result from this.

»MORE: Symptoms of a bad serpentine belt

The first indication of a defective fan clutch is a healthy cooling system that runs below or above the normal temperature range. This is due to the fan running too fast or too slow. Also, a seized cooling fan will cause a loud roaring fan noise from under the hood every time the accelerator is pressed, and the engine will feel as if it lacks power. In this situation it would be very difficult to turn the engine cooling fan by hand, of course when the vehicle is off. Finally, if the clutch fails the fan will either turn very slowly, and not respond well to engine speed.

The bad thermostat can cause two different sets of problems, depending on whether it's stuck open or stuck closed.

A thermostat that is stuck open can cause the engine to run colder than normal and turn on the check engine light. It may also cause poor fuel mileage and the heater to blow cool air.

A thermostat that is stuck closed will cause the vehicle to overheat. If a new thermostat doesn't resolve engine temperature problems, the cooling system needs to be checked for other issues.

» LEARN MORE: Signs of a bad thermostat, and how to fix it

When the engine coolant temperature sensor fails, it will send inaccurate information to the vehicle’s computer, causing the computer to react to false operating conditions. This will cause the engine to consume more fuel than normal, depleting fuel mileage, and causing black, sooty smoke from the engine under moderate to heavy acceleration. The check engine light will illuminate, and on-board diagnostic trouble codes may be stored for exhaust and emission system failure, fuel delivery system failure, and engine cooling system failure. Overheating may also occur, as the coolant sensor may be leaking fluid out of the engine, creating a an air pocket in the system.

Troubleshooting Radiator Fan Issues in a Volvo 240

When troubleshooting radiator fan issues in your Volvo 240, start by checking the simplest components first, such as the fan relay, which is typically labeled as relay #10. This relay controls the fan's operation and can often be the source of the problem. Ensure that it is receiving power and functioning correctly by grounding the appropriate relay pins to test both low and high-speed operations. If the relay appears to be working, inspect the fan assembly and the fan clutch for any signs of wear or malfunction. The fan clutch should engage when the engine starts, producing noticeable noise and airflow; if it does not, it may need replacement. Additionally, examine the coolant temperature sensor, as it plays a crucial role in signaling the fan to activate. If these components check out, consider the wiring and electrical connections for any faults. By systematically addressing these areas, you can effectively diagnose and resolve radiator fan issues, ensuring your Volvo 240 runs smoothly and efficiently.

How to Diagnose a Non-Working Radiator Fan in a Volvo 240?

When diagnosing a non-working radiator fan in a Volvo 240, it's essential to be aware of several common problems that could be at play. One frequent issue is a malfunctioning fan assembly, which may fail due to wear and tear or electrical faults. Additionally, the fan clutch can become defective, preventing the fan from engaging when needed, leading to overheating. Another critical component to check is the coolant temperature sensor; if it is faulty, it may not signal the fan to turn on, resulting in inadequate cooling. Relay issues are also common; a defective relay can cause the fan to run continuously or not at all, depending on the electrical connections. Lastly, wiring problems, such as short circuits or corroded connectors, can disrupt the fan's operation. By understanding these potential failure modes, you can systematically troubleshoot and identify the root cause of the radiator fan issue, ensuring your Volvo 240 runs smoothly and efficiently.

Why is the Radiator Fan Not Working in a Volvo 240?

When the radiator fan in your Volvo 240 is not functioning, it is crucial to address the issue promptly to avoid serious consequences. A malfunctioning fan can lead to overheating, which may cause significant engine damage and costly repairs. If you notice erratic fan behavior, frequent overheating, or an illuminated check engine light, these are clear signs that something is amiss, potentially pointing to a faulty fan assembly, fan clutch, or coolant temperature sensor. Ignoring these symptoms not only compromises your vehicle's performance but also poses safety risks while driving. Therefore, it is essential to diagnose and resolve the underlying issues as soon as possible to maintain the reliability and safety of your Volvo 240.

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