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Volkswagen Jetta TDI Vehicles Using Biofuels May Have Injection Pump Failures

 
Volkswagen Jetta TDI Problem
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Model Years Affected: 1996, 2000, 2001, 2002, 2003, 2004, 2005, 2006

Engine Affected: 1.9L 4 Cylinder Diesel Turbo

Average Mileage: 116,500 mi (98,000 mi - 135,000 mi)

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Cars using biofuel typically have problems with injection pump failures; symptoms can include a "no start" condition or external pump leaks.

  • goodguysdiesel, , 1.9L 4 Cylinder Diesel Turbo
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     Journeyman

    varies miles...have resealed many leaking pumps. typically with biofuel and diesel use this will occur sooner than vehicles running just one or the other.

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  • Visitor, , 1.9L 4 Cylinder Diesel Turbo, 135,000 mi

    Fuel found after vehicle parked. Poor MPG. Inspected IP could see leak. Decided to install rebuilt injection pump and timing belt/water pump instead of just replace IP seals. Get rebuilds done at DFIS in Portland, OR.

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  • Visitor, , 1.9L 4 Cylinder Diesel Turbo

    Had to replace injectors.

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  • Visitor, , 1.9L 4 Cylinder Diesel Turbo, 98,000 mi

    Fuel injection pump replaced twice. Second time the dealer said it was probably due to use of biodiesel

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