There are reports of premature clutch wear on cars equipped with manual transmissions. Clutch replacement on these vehicles can be quite costly.
Car Problem Reports
Mini Cooper Clutch May Wear Prematurely
Mini Cooper Problem
Model Years Affected: 2002, 2003, 2010
Drive Train Affected: Manual Transmission
Average Mileage: 69,338 mi (5,020 mi - 125,000 mi)
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Visitor, 2010 Mini Cooper, Manual Transmission, 20,200 mi
Intermittent metal on metal sound when releasing the clutch only in first gear. Took it to Mini Dealer within days of the first noise and advised the clutch and Flywheel needed to be replaced. "Chief" technician said it was due to "aggressive" driving and said it was not covered by warranty. I am 61 yo and the only driver from home to work mostly on regular city streets, lots of stop and start. Have had a Honda S2000 and a standard truck that had over 40,000 miles without a clutch problem. I have 6 year 100,000 mile warranty and have had the car 2 1/2 years with only 20,200 miles on the car. If this is a conspiracy by Mini and BMW not to repair faulty clutch and flywheel under warranty,and if this is a common issue, maybe we have some sort of legal action. They still have my car because I believe it should be covered by warranty.
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Visitor, 2002 Mini Cooper, Manual Transmission, 98,000 mi
Was just about to take off from a stop and when I put it in first gear it just locked up. Would go in to any gear but wouldn't initiate when you let off the clutch. Just informed my 2002 Mini has a likely clutch failure due to wear. I drive it carefully but no idea how it was handled prior. I just got it a few months ago. They are quoting $1400-$1800 depending on if the flywheel is gone too.
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awins, 2010 Mini Cooper, Manual Transmission, 15,000 miRookie
Clutch worn out. As per the mechanics the wear/tear is consistent with aggressive driving and "no way BMW will replace it under warranty". Location is Melbourne Australia (had to put a random zip code, to masquerade on this website).
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Visitor, 2002 Mini Cooper, Manual Transmission, 100,203 mi
Clutch pedal went to floor. No leakage from slave cylinder and no indication of a problem before failure. Pressure plate broke. Need to replace pressure plate, new clutch kit, resurface flywheel and replace slave cylinder while at it. $2400.00
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Visitor, 2003 Mini Cooper, Manual Transmission, 95,965 mi
This is only the second problem I have had with my Mini since I got it in April of 2003. Clutch went today, hoping the transmission is not needing to be replaced too. From what I have been reading online since mine has a Midlands 5 speed transmission it looks like I will be out a couple thousand dollars... yuck! It has been a GREAT car and I love it and would buy another one for sure!!
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Visitor, 2002 Mini Cooper, Manual Transmission, 109,000 mi
Car would not go into gear. Throwout bearing failed. Local mechanic did repairs for $500.00, not including parts.
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Visitor, 2002 Mini Cooper, Manual Transmission, 87,000 mi
Wifes car driven very easy. Clutch pedal went to floor from stop to go, made some noises and now no clutch at all. clutch slave cylinder not leaking. is there a service bulletin on this clutch problem?? Seems every Mini owner has a clutch problem sooner or later.
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Leokitty, 2010 Mini Cooper, Manual Transmission, 5,020 miRookie
Refused to repair it under warranty. $4000. Mini's suck.
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DGHeard, 2003 Mini Cooper, Manual Transmission, 125,000 miRookie
The clutch Master Slave Server was over extending, pushed the rod too far and the throw out bearing crumbled... messed up the fingers on the pressure plate. whole thing has to be replaced
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Visitor, 2002 Mini Cooper, Manual Transmission, 38,000 mi
Replaced under warranty. Second transmission failed with 11000 miles on it. BMW replaced that with a good faith repair.
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