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Ford Explorer

Report: A Cosmetic Crack May Develop on the Liftgate

Ford Explorer Problem
123 Reports

Model Years Affected: 2002, 2003, 2004, 2005

Average Mileage: 85,255 mi (11,100 mi - 180,000 mi)

Verified

A cosmetic crack may develop on the plastic liftgate trim panel. Ford has released a service procedure to replace the applique without damage the the liftgate glass.

  • Report #1
    Visitor, 2004 Ford Explorer, 112,500 mi

    I was taking groceries out of the back of our SUV and noticed a crack near the rear lock going north to south. Will Ford fix it.

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  • Report #2
    Visitor, 2003 Ford Explorer, 59,000 mi

    A crack developed in the plastic panel for no apparent reason after seven years. Ford won't pay for it... repair/replacement is about $500 at the Ford Place. Very Disappointing.

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  • Report #3
    Profile_thumbnail
     Enthusiast

    crack in liftgate

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  • Report #4
  • Report #5
    Visitor, 2002 Ford Explorer, 125,000 mi

    lift gate panel cracked in 3 places, why would I ever buy a stupid FORD

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  • Report #6
    Visitor, 2003 Ford Explorer, 120,000 mi

    Crack in lift gate

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  • Report #7
  • Report #8
    Visitor, 2004 Ford Explorer, 65,000 mi

    Cosmetic Crack

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  • Report #9
    Visitor, 2002 Ford Explorer, 85,000 mi
  • Report #10
    Visitor, 2002 Ford Explorer, 75,000 mi

    Cracks in rear liftgate panel, is there a factory recall for this since so many explorers have this problem? Seems like a manufacturers defect to me (common sense)....

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  • Report #11
    Visitor, 2005 Ford Explorer, 70,000 mi

    crack in liftgate

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  • Report #12

    there was not a crack on the liftgate then all of a sudden one day it was there

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  • Report #13
    Visitor, 2004 Ford Explorer, 90,000 mi

    liftgate crack...in shop 2 times...crack repaired but then a leak started.. in shop again replace molding around liftgate still leaking. i give up! this SUV has become a money pit! this is just one of MANY problems i've had

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  • Report #14
    Visitor, 2004 Ford Explorer, 120,000 mi
  • Report #15
    Profile_thumbnail
     Rookie

    During this past winter , I observed a big crack around the lift gate.I thought it was just my vehicle, but recently I have seen a lot of the same crack on other Ford explorer models around my neighborhood and on the expressways. What is the probem and I will like a solution.

    Thank you.

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  • Report #16
    Visitor, 2003 Ford Explorer, 86,000 mi

    not fixed, ford says its my problem that the crack is there

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  • Report #17

    cosmetic crack on liftgate. Ford won't replace

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  • Report #18
    Visitor, 2005 Ford Explorer, 130,000 mi

    crack in back tailgate

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  • Report #19
    Visitor, 2005 Ford Explorer, 87,000 mi

    cracked about an inch to the right of the logo. whole thing fell off going througha car wash.

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  • Report #20
    Visitor, 2003 Ford Explorer, 98,688 mi

    crack in liftgate, as yet unrepaired.

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  • Report #21
  • Report #22
    Visitor, 2002 Ford Explorer, 85,000 mi

    A large crack appeared after closing the liftgate (just below the rear window to the right of latch, this happened on both of my Explorers of the same year make and model.

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  • Report #23
    Visitor, 2002 Ford Explorer, 147,000 mi
  • Report #24
    Visitor, 2003 Ford Explorer, 40,000 mi

    Cosmetic Crack on LiftGate - I see many 2003 models with the same issue in my area

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  • Report #25
    Visitor, 2004 Ford Explorer, 125,000 mi

    Haven't fix the liftgate crack yet but have seen them on almost every Explorer I pull up behind.

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  • Report #26
    Visitor, 2002 Ford Explorer, 87,000 mi
  • Report #27
    Visitor, 2003 Ford Explorer, 100,000 mi

    Cracked panel under rear window

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  • Report #28
    Visitor, 2005 Ford Explorer, 60,000 mi

    crack through bottom of tail-gate at Ford insignia. No solution.

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  • Report #29
    Visitor, 2005 Ford Explorer, 72,000 mi

    We own a 2005 Ford Explorer and noticed in February 2011 the crack next to the ford symbol on the back of the truck.

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  • Report #30
    Visitor, 2003 Ford Explorer, 128,000 mi

    The plastic cracked. Did not get it fixed.

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  • Report #31
    Visitor, 2003 Ford Explorer, 97,000 mi

    Cosmetic crack rear liftgate

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  • Report #32
    Visitor, 2004 Ford Explorer, 99,000 mi

    crack below the tailgate window where the FORD symbol is. My car was brand new in 2004. It happened after 4 years. Not repaired yet I went to Ford and they ran a "oasis report" by using my vin # no recall messages for problem. So Ford will not fix it/

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  • Report #33
    Visitor, 2004 Ford Explorer, 89,000 mi

    Have had this panel on the liftgate replaced 3 times and they have all cracked. I see these vehicles all over Phoenix with the same crack. It is a design flaw and should have been fixed long ago.

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  • Report #34
    Visitor, 2003 Ford Explorer, 11,100 mi
  • Report #35
    Visitor, 2002 Ford Explorer, 87,000 mi
  • Report #36
    Visitor, 2005 Ford Explorer, 40,000 mi
  • Report #37
    Visitor, 2005 Ford Explorer, 75,000 mi

    A crack suddenly appeared on the plastic area of my tailgate next to the Ford symbol. It nicely contrasts the paint that is beginning to bubble due to the iron contamination per Ford Tech Service Bulletin 04-25-1 which should have triggered a recall. But ny favorite thing is the AC diverter that was made out of plastic and has broken so I am unable to defrost or change AC settings. I can replace the part which costs about $75, but labor is around $700. Why bother using the same poorly engineered part that Ford obviously did not use proper materials to make. Unless they pay for all repairs, I will leave the crack on the tailgate to advertise Ford's commitment to quality!

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  • Report #38
    Visitor, 2005 Ford Explorer, 88,500 mi
  • Report #39
    Profile_thumbnail
     Rookie

    crack below rear hatch window about 6-8 inches long

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  • Report #40
  • Report #41
    Visitor, 2003 Ford Explorer, 180,000 mi

    When in the house on day and 5 minutes later I came out and the crack was there. It wasnt even that cold outside.

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  • Report #42
    Visitor, 2004 Ford Explorer, 89,000 mi

    panel on the tailgate cracked

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  • Report #43
    Visitor, 2003 Ford Explorer, 65,000 mi

    CRACKED PLASTIC PANEL BETWEEN THE GLASS AND THE LICENSE PLATE PANEL

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  • Report #44
    Visitor, 2004 Ford Explorer, 80,000 mi

    tailgate split in half right at emblem. 1 year later it split on right side too. now 2 cracks

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  • Report #45

    One day I noticed the lift gate outer panel was cracked. I was so upset. I knew it wasn't anything I did. I am the only driver of this vehicle. I bought it brand new. I took it to the Ford Dealer in Eureka, Ca. where I purchased the vehicle and they were going to charge me to replace and paint it. I looked online for recalls and none, but many many complaints about the same problem. I am disappointed with Ford and won't be buying anymore vehicles from this corporation. I am a loyal customer and expect loyalty in return. Its the American way. But not with FORD Motor Corporation. Now the Door ajar and airbag bells are ringing arbitrarily.

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  • Report #46
    Visitor, 2004 Ford Explorer, 59,000 mi

    Crack on tailgate just below window. Our 2002 developed this as well.

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  • Report #47
    Visitor, 2004 Ford Explorer, 93,000 mi
  • Report #48
    Profile_thumbnail
     Rookie

    I just purchased a 2005 explorer. I noticed a crack in the back lift gate on the left side of the Ford emblem. The crack is about 4" long, straight up and down.

    Because this was discovered 5 days after the purchase the dealer would not cover it. They said it would cost approx $350 for the part and then labor.

    Needless to say, I am less than pleased. We are also squabbling about the rear brakes grinding. They insist there is nothing wrong.

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  • Report #49

    My back door below the window is cracked from the window to the Ford decal

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  • Report #50
  • Report #51
    Profile_thumbnail
     Rookie

    Cracked through logo

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  • Report #52
    Visitor, 2004 Ford Explorer, 54,329 mi

    Replaced first cracked rear panel in 2008, its 2011 and I now have 3 cracks in that one. The sad news is the part is defective, so if I were to replace it again, in a few years I will have to pay to have it replaced again. Is this FORDs way of continuously keeping the flow of money coming their way. Hmm I wonder?????????????????????????????????????????????

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  • Report #53
    Visitor, 2004 Ford Explorer, 60,000 mi
  • Report #54
  • Report #55
    Profile_thumbnail
     Rookie

    Cracked beside the Ford emblem. Ford realer fixed it free of charge

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  • Report #56
  • Report #57
    Visitor, 2005 Ford Explorer, 64,866 mi

    Arrived home, went to open the tailgate window. Saw a vertical crack (just left of the blue Ford emblem) on the "applique" (7" x 4'7" glued on plastic, colored to match the metal body) along the bottom of the opening portion. I received a body shop repair bid of almost $700.

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  • Report #58
    Visitor, 2005 Ford Explorer, 160,000 mi
  • Report #59
  • Report #60

    crack liftgate

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  • Report #61
    Visitor, 2002 Ford Explorer, 138,000 mi

    Found a 6 inch long crack in my liftgate yesterday morning ....salvagee yards laughed when I asked if they had any in stock.

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  • Report #62
    Visitor, 2005 Ford Explorer, 45,000 mi

    Cracked tailgate. One day everything was fine, the next morning it was cracked. Took it to dealer, got an estimate for $1,500 (YES, FIFTEEN HUNDRED!)to fix it. Was told that a body shop may be able to do it cheaper! Will try that next... Has anybody tried filling in the crack with putty and paint it over??

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  • Report #63
    Visitor, 2002 Ford Explorer, 76,000 mi

    When I first bought my Mountaineer I had to replace the cracked rear back panel at the cost of $500. Now that panel, a couple of months ago, just flew off the car as I was driving down the road! There is an obvious flaw in these panels on Mountaineers and Explorers because everywhere I look I see either a crack in the panel, half the panel is missing or in my case just gone. Ford/Mercury should man up and recall these because it is obviously a widespread problem.

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  • Report #64
  • Report #65
    Visitor, 2005 Ford Explorer, 100,000 mi
  • Report #66
    Visitor, 2005 Ford Explorer, 107,000 mi

    Crack under the window of the rear hatch.

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  • Report #67
    Visitor, 2004 Ford Explorer, 80,000 mi

    crack in the liftgate plastic, running up and down

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  • Report #68
    Visitor, 2004 Ford Explorer, 56,000 mi

    Crack through Ford decal from top to bottom of trim piece below rear hatch glass.

    No solution at present.Hoping that the pending class-action suit will force Ford to pay for repair.

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  • Report #69
    Visitor, 2005 Ford Explorer, 156,000 mi

    Went out to get into the car and noticed the crack on the lift gate to the right side of the Ford emblem.

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  • Report #70
    Visitor, 2005 Ford Explorer, 54,800 mi

    CRACKED PANEL ON LIFTGATE

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  • Report #71
    Visitor, 2003 Ford Explorer, 90,000 mi

    We developed a small crack which has grown all the way down on the liftgate overtime. It is a shame Ford would want to have cars driving around with this crack showing on all their Ford Explorer's and it seems to be over various years. Seems like a bad advertising for their product since you sit in traffic and people can see this problem exists on many vehicles and still no recall. Nice to know if you fix the problem it does not fix the problem. That also is not good sell for their vehicles. Seems like a Product Quality default.

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  • Report #72
    Visitor, 2005 Ford Explorer, 79,462 mi

    It developed a crack on the liftgate

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  • Report #73
    Visitor, 2004 Ford Explorer, 81,300 mi

    Vertical Crack just to the right of the Lincoln emblem (Aviator)

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  • Report #74
    Visitor, 2003 Ford Explorer, 42,000 mi

    2003 Explorer XLT, long crack on back panel between glass and seam. I am still making payment to Ray Price Ford in Mt. Pocono I have two more years to pay I had my Ford infront of my house for two days and I saw the crack today it was not there yesterday. I want to know what ford will do for me I see I am still under warranty and I have this car for one year. I called ford two weeks after I purchased my ford due to all the recalls. I was told about the hatch but never about the issues of cracks I see over 50 people have the same problem. What is Ford going to do for me.

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  • Report #75
    Visitor, 2005 Ford Explorer, 94,000 mi

    crack below window on liftgate

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  • Report #76
    Visitor, 2004 Ford Explorer, 84,000 mi

    Applique cracked on liftgate. This happened overnight.

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  • Report #77
    Visitor, 2005 Ford Explorer, 50,123 mi
  • Report #78
    Visitor, 2004 Ford Explorer, 63,000 mi

    crack on one side

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  • Report #79
    Visitor, 2005 Ford Explorer, 54,000 mi

    just noticed, crack going top to bottom of lift glass plastic

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  • Report #80
    Visitor, 2003 Ford Explorer, 54,000 mi
  • Report #81
    Visitor, 2005 Ford Explorer, 61,000 mi

    Rear panel crack by Ford emblem.

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  • Report #82
    Profile_thumbnail
     Rookie

    Just notice the crack on my 2005 Explorer. it runs along ford sign below the rear window.

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  • Report #83
    Visitor, 2003 Ford Explorer, 110,000 mi

    Vertical crack straight down applique panel. I asked my friend who runs a bodyshop about it and he says that almost every 02-05 explorer that comes through his shop has the same crack. ...Just one of the many, many things wrong with this vehicle.

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  • Report #84
    Visitor, 2005 Ford Explorer, 41,000 mi

    crack liftgate by window

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  • Report #85
    Visitor, 2004 Ford Explorer, 35,000 mi

    evil crack

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  • Report #86
    Visitor, 2003 Ford Explorer, 49,700 mi

    Six inch crack below rear window.

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  • Report #87
    Visitor, 2005 Ford Explorer, 70,000 mi

    Ford should step up & fix our Explorers.
    My Explorer is in excellent condition, every time I look at the crack I'm annoyed

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  • Report #88
    Visitor, 2002 Ford Explorer, 45,000 mi

    plastic panel on the liftgate started cracking at about 45000 miles, I think Ford should recall these vehicles and fix the problem at their expense...

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  • Report #89
    Visitor, 2005 Ford Explorer, 120,000 mi
  • Report #90
    Visitor, 2002 Ford Explorer, 52,500 mi

    Vertical crack (1 foot right of Ford emblem) appeared for unknown reason. It appears that thousands of vehicles have this manufacturing defect and Ford is doing nothing about it. There is a class action lawsuit that has been filed in California.

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  • Report #91
    Visitor, 2002 Ford Explorer, 100,000 mi

    Theres a class action lawsuite for this, still waiting to hear when ford will pay, they knew about this since early 2002 and continued to sell them

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  • Report #92

    crack on liftgate suddenly appeared

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  • Report #93
    Profile_thumbnail
     Rookie

    My tailgate has the Cosmetic Crack that Developed on the Liftgate.

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  • Report #94
    Visitor, 2002 Ford Explorer, 108,000 mi

    crack in lift gate from north to south in middle of the plastic

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  • Report #95
    Visitor, 2005 Ford Explorer, 45,000 mi

    Surface crack on the rear lift panel.

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  • Report #96
    Profile_thumbnail
     Rookie

    Mine is cracked in an upside down "Y" pattern on the right side of the Ford Logo.

    This is a game I know play with my friends and family when we see a Ford, we bet Left or Right of Logo.

    This is a cosmetic defect not covered and is on almost every Ford Explorer with the small section between the glass and lift hatch.

    Poor design flaw.

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  • Report #97
    Visitor, 2002 Ford Explorer, 95,000 mi

    Dealer tried 3 times to fix then the warranty ran out and I am SOL. Ford QUALITY JOB 1 MY A--. I used gorilla glue 4 years ago. Still on still cracked.

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  • Report #98
    Visitor, 2003 Ford Explorer, 95,000 mi
  • Report #99
    Visitor, 2005 Ford Explorer, 100,000 mi

    The large vertical crack in the plastic portion of the liftgate (to the right of the Ford logo) occurred over night while the vehicle was parked in the garage in October. At this time the glass seems to be secure with no leaks, so I have not had it repaired. Now that I see this is such a widespread problem, I think Ford should fix it free of charge. The rest of the body is in excellent condition - no scratches, dents, or rust.

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  • Report #100
    Profile_thumbnail
     Rookie

    Fixed in warranty and then cracked again two weeks after warranty ran out. Ford said thank you for the $30,000 you paid for this vehicle, now fix our problem on your own dime. Seriously Ford??? That was just RUDE!

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  • Report #101
  • Report #102
    Visitor, 2004 Ford Explorer, 103,966 mi

    I bought this vehicle used from another owner and he tried to hide this defect by opening the hatch when I was looking at the front of the vehicle. I discovered it when I closed the the hatch myself. Needless to say, I talked him down over $1000 off of his asking price. I got a good deal on it, but it is obviously a problem. I have noticed this defect on many other Explorers, on used car lots and while driving around town. I also have a crack on the cover panel which covers the door handle for the lift gate. This came about because when I lift the door handle to open the hatch, it rises too high and puts pressure on the cover panel which finally cracked. I haven't been able to find the cover panel to replace it myself. Frustrating.

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  • Report #103
    Visitor, 2005 Ford Explorer, 85,245 mi
  • Report #104
    Profile_thumbnail
     Rookie

    I noticed this one afternoon in February. It was just there. Haven't gotten it fixed yet.

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  • Report #105
    Profile_thumbnail
     Rookie

    Crack in rear trim panel: 1L2z78402a30captm Applique - Rear Pane Oem Ford

    I'm so mad about it I could spit nails! ERGO http://www.facebook.com/pages/Ford-Explorer-Lift-Gate-Cracks/196588340383724

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  • Report #106
    Visitor, 2002 Ford Explorer, 180,000 mi

    Seems to be related to extreme cold weather.

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  • Report #107
    Visitor, 2004 Ford Explorer, 100,000 mi

    A crack developed on the liftgate at least 3 years ago. I recently heard that Ford was fixing these out of warranty, but have not found verification of this.

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  • Report #108
    Visitor, 2004 Ford Explorer, 106,000 mi

    just cracked out of the blue in December. I have now noticed this same crack on almost every single Ford Explorer I see out on the roads.

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  • Report #109
    Visitor, 2004 Ford Explorer, 105,000 mi

    Had the rear window replaced and half the plastic replacement panel just blew off...

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  • Report #110
    Visitor, 2003 Ford Explorer, 93,478 mi
  • Report #111
  • Report #112
    Visitor, 2003 Ford Explorer, 86,000 mi

    vertical Crack to side of tailgate logo,just appeared.
    Cannot afford $350 to fix when it is obvously a design fault.
    Have noticed hundreds of others with same fault.
    Have taped over with insulating tape for now.
    Ford must be aware of this, or is their real name OSTRICH?

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  • Report #113
    Visitor, 2002 Ford Explorer, 100,000 mi

    Mine is cracked all of a sudden. And I have seen 2 others in drive thrus as well.

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  • Report #114
    Visitor, 2005 Ford Explorer, 130,000 mi

    Just like the others, big crack in the plactic part of the lift gate. Dealer says that I am on the hook for the repairs. Most likely won't do it.

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  • Report #115
    Profile_thumbnail
     Rookie

    large crack also

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  • Report #116
    Visitor, 2002 Ford Explorer, 141,000 mi
  • Report #117
    oley, 2004 Ford Explorer, 25,000 mi
    Profile_thumbnail
     Rookie

    so far unfixed

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  • Report #118
    Visitor, 2004 Ford Explorer, 85,000 mi
  • Report #119
    Profile_thumbnail
     Rookie

    A cosmetic crack on the liftgate

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