Volvo S40 Radiator Fan Isn't Working

Diagnosing the Causes of a Non-Functional Radiator Fan in Your Volvo S40 and How to Fix It

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Reviewed by
Bo Fader
Written by RepairPal Car Genius
Updated January 14, 2025
0%
34% chance it's the
Fan Motor or Clutch
0%
28% chance it's the
Fan Relay or Fuse
0%
23% chance it's the
Temp Sensor or Fan Control Module
0%
15% chance it's
Something else
The most common reasons a Volvo S40 radiator fan isn't working are the fan assembly, the fan clutch, or the coolant temperature sensor.
  • Fan Motor or Clutch: A faulty fan motor or a malfunctioning fan clutch can result in inadequate cooling, causing the engine to overheat.
  • Fan Relay or Fuse: A faulty fan relay or blown fuse can prevent the cooling fan from operating, leading to engine overheating.
  • Temp Sensor or Fan Control Module: A faulty temperature sensor or fan control module can result in incorrect readings, causing the engine to overheat or the cooling fan to operate improperly.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

How much does it cost to fix a Volvo S40 radiator fan isn't working?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

Over time serpentine belts stretch, crack, and the ribs that ride on the accessory pulleys being to wear smooth. A squealing noise that increases with engine speed or as engine driven accessories are turned on may be noted. The noise is caused by the belt slipping on the pulleys, insufficiently driving them. Ineffective air conditioning, a battery warning light, or intermittent power steering assist can result from this.

»MORE: Symptoms of a bad serpentine belt

The bad thermostat can cause two different sets of problems, depending on whether it's stuck open or stuck closed.

A thermostat that is stuck open can cause the engine to run colder than normal and turn on the check engine light. It may also cause poor fuel mileage and the heater to blow cool air.

A thermostat that is stuck closed will cause the vehicle to overheat. If a new thermostat doesn't resolve engine temperature problems, the cooling system needs to be checked for other issues.

» LEARN MORE: Signs of a bad thermostat, and how to fix it

When the engine coolant temperature sensor fails, it will send inaccurate information to the vehicle’s computer, causing the computer to react to false operating conditions. This will cause the engine to consume more fuel than normal, depleting fuel mileage, and causing black, sooty smoke from the engine under moderate to heavy acceleration. The check engine light will illuminate, and on-board diagnostic trouble codes may be stored for exhaust and emission system failure, fuel delivery system failure, and engine cooling system failure. Overheating may also occur, as the coolant sensor may be leaking fluid out of the engine, creating a an air pocket in the system.

When the radiator fans stop functioning properly, the engine temperature will rise. The spike in temperature will be highest when the vehicle is idling at a stop, but should subside once the vehicle begins moving again.

Additionally, the air conditioner typically won't blow as cold. This is because the air from the radiator fans also blows across the air conditioning condenser, so when the fans fail, both systems suffer.

You'll also usually see the check engine light and notice a drop in fuel economy. It's possible the fan will start making noise if it's failing, as well.

Troubleshooting Radiator Fan Issues in a Volvo S40

When troubleshooting radiator fan issues in your Volvo S40, it's essential to adopt a methodical diagnostic approach. Begin by checking the fuse associated with the radiator fan, as a blown fuse is a straightforward and common issue that can easily be resolved. If the fuse is intact, proceed to inspect the relay, which controls the power supply to the fan; a malfunctioning relay can disrupt the fan's operation. Next, test the fan motor itself to ensure it is functioning correctly, as a faulty motor will require replacement. Additionally, examine the temperature sensor, which is vital for activating the fan at the appropriate engine temperature; if this sensor is defective, it may prevent the fan from turning on when necessary. Don’t forget to inspect the wiring and connections for any signs of corrosion or damage, as these can impede the fan's performance. Lastly, verify that your coolant levels are adequate, as low coolant can lead to overheating and affect the fan's operation. By following this structured approach, you can effectively diagnose and address radiator fan issues in your Volvo S40, ensuring your vehicle runs smoothly. If problems persist after these checks, seeking assistance from a professional mechanic may be the best course of action.

Troubleshooting Radiator Fan Issues in a Volvo S40

When troubleshooting radiator fan issues in a Volvo S40, it's crucial to be aware of several common problems that can arise. One frequent issue is the failure of the fan to activate, which may stem from a malfunctioning fan relay or a faulty connection within the electrical system. If the fan does not engage after the engine reaches normal operating temperature, it could indicate a problem with the Engine Control Unit (ECU) not sending the appropriate ground signals. Additionally, the use of aftermarket parts can lead to compatibility issues, so it's advisable to stick with genuine Volvo components to ensure proper functionality. Another common concern is the fan running continuously or at an incorrect speed, which may be attributed to a malfunctioning pulse width modulation system. To effectively diagnose these issues, it's important to check the electrical connections, test the fan motor directly, and monitor the temperature of the radiator fins and hoses. By systematically addressing these potential failure modes, DIYers can maintain optimal engine cooling and prevent overheating in their Volvo S40.

Why is the Radiator Fan Not Working in a Volvo S40?

When the radiator fan in your Volvo S40 fails to operate, it is crucial to address the issue promptly to avoid severe consequences such as engine overheating, which can lead to costly repairs or even engine failure. The fan is essential for regulating engine temperature, and if it only functions when the air conditioning is on, the engine may overheat during regular driving conditions. Common culprits for fan failure include a malfunctioning fan assembly, a faulty coolant temperature sensor, or a defective relay. Ignoring these symptoms can result in not only diminished vehicle performance but also pose safety risks while driving. Therefore, if you notice any irregularities with your radiator fan, it is imperative to conduct a thorough diagnosis and troubleshooting to identify the root cause and implement necessary repairs before the situation escalates.

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Volvo S40 Radiator Fan Not Working