Volvo S40 Repair and Maintenance
A guide to problems, costs, maintenance and repair for your Volvo S40
Verified by mechanics, reported by drivers like you
Ask a mechanic in our community
Never overpay. Check prices with our estimator
Volvo S40 Problems
The engine may not start due to a failed starter control module. If the module has indeed failed, it will require replacement.
The right front engine mount wears out prematurely, causing engine vibration at idle.
The fuel pressure regulator can leak and cause a hard start condition, without any faults recorded in the engine computer.
Volvo S40 Questions
Had the belt, fuel pump, rebuilt engine replaced. There was fluid at the bottom of the right front wheel well. The mechanic says the leaked onto the timing belt and it needs to be replaced. I was told that can't be the case because the belt is encased.
I need to replace the fuel injector pump, but I can't seem to even find it. Does anyone know where it is located on the S40?
Volvo S40 Recalls
A crack may have developed on the top of the passenger side support member in the engine compartment during the manufacturing process. Cracking in this area can affect performance of the front structure in the event of a crash. If cracks are found, the vehicle will be taken out of service and replaced with one of equal specification. This recall is scheduled to begin by April 15, 2011. The Volvo recall number is R241.
Volvo is recalling certain passenger vehicles equipped with power front passenger seats because the front seat rail's detection system was manufactured incorrectly. This can cause the passenger seat to move beyond the intended maximum, which may increase the risk of injury to the passenger in a crash. Dealers will inspect and repair the rails free of charge.
Volvo is recalling all models equipped with Garmin 760 Portable Global Positioning System units because the battery may overheat, which could lead to a fire. Volvo advises owners to stop using the Garmin device immediately and consult the Garmin website to determine if they have a defective unit. The unit's battery will be replaced and a spacer inserted to prevent the problem from reoccurring. This will be performed free of charge.
Volvo S40 Reviews
I have a 2006 S40, bought it at a Lexus dealer second hand. Went through previous repair documents and car fax. Car was and is still in Excellent condition, and has only 55K miles. However, 2 months after the purchase, the engine light appears on/off intermittently. Now it will not pass smog. Replaced oxygen and pressure sensors, Volvo dealers have had the car for a week and still cannot d...
We bought our 2002 S40 about 6 years ago from a dealership. The CarFax report looked good, it only had 72,000 miles on it and we had heard that Volvo's were good cars that lasted a long time. We heard wrong. About a year and half after we got it, we started hearing the most horrible sound from the front axle. The sway bar had worn out and when we looked we saw that the CV boots were destroyed....
I have a 2005 Volvo S40 that I got about 5.5 years ago. i got it for the safety and reliability- or so I thought. About three years ago it started falling apart. I had to replace a balljoint, shocks and struts, rotors, etc. I am currently on my 3rd set of tires. The drain lines CONSTANTLY get clogged causing water to back up in the floorboards. Everytime I go in for something simple like...