Ford Expedition Radiator Fan Isn't Working

Diagnosing the Causes of a Non-Functioning Radiator Fan in Your Ford Expedition and How to Fix It

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Reviewed by
Bo Fader
Written by RepairPal Car Genius
Updated January 14, 2025
0%
34% chance it's the
Fan Motor or Clutch
0%
28% chance it's the
Fan Relay or Fuse
0%
23% chance it's the
Temp Sensor or Fan Control Module
0%
15% chance it's
Something else
The most common reasons a Ford Expedition radiator fan isn't working are the fan assembly, the fan clutch, or the coolant temperature sensor.
  • Fan Motor or Clutch: A faulty fan motor or a malfunctioning fan clutch can result in inadequate cooling, causing the engine to overheat.
  • Fan Relay or Fuse: A faulty fan relay or blown fuse can prevent the cooling fan from operating, leading to engine overheating.
  • Temp Sensor or Fan Control Module: A faulty temperature sensor or fan control module can result in incorrect readings, causing the engine to overheat or the cooling fan to operate improperly.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

How much does it cost to fix a Ford Expedition radiator fan isn't working?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

Over time serpentine belts stretch, crack, and the ribs that ride on the accessory pulleys being to wear smooth. A squealing noise that increases with engine speed or as engine driven accessories are turned on may be noted. The noise is caused by the belt slipping on the pulleys, insufficiently driving them. Ineffective air conditioning, a battery warning light, or intermittent power steering assist can result from this.

»MORE: Symptoms of a bad serpentine belt

The first indication of a defective fan clutch is a healthy cooling system that runs below or above the normal temperature range. This is due to the fan running too fast or too slow. Also, a seized cooling fan will cause a loud roaring fan noise from under the hood every time the accelerator is pressed, and the engine will feel as if it lacks power. In this situation it would be very difficult to turn the engine cooling fan by hand, of course when the vehicle is off. Finally, if the clutch fails the fan will either turn very slowly, and not respond well to engine speed.

The bad thermostat can cause two different sets of problems, depending on whether it's stuck open or stuck closed.

A thermostat that is stuck open can cause the engine to run colder than normal and turn on the check engine light. It may also cause poor fuel mileage and the heater to blow cool air.

A thermostat that is stuck closed will cause the vehicle to overheat. If a new thermostat doesn't resolve engine temperature problems, the cooling system needs to be checked for other issues.

» LEARN MORE: Signs of a bad thermostat, and how to fix it

When the engine coolant temperature sensor fails, it will send inaccurate information to the vehicle’s computer, causing the computer to react to false operating conditions. This will cause the engine to consume more fuel than normal, depleting fuel mileage, and causing black, sooty smoke from the engine under moderate to heavy acceleration. The check engine light will illuminate, and on-board diagnostic trouble codes may be stored for exhaust and emission system failure, fuel delivery system failure, and engine cooling system failure. Overheating may also occur, as the coolant sensor may be leaking fluid out of the engine, creating a an air pocket in the system.

When the radiator fans stop functioning properly, the engine temperature will rise. The spike in temperature will be highest when the vehicle is idling at a stop, but should subside once the vehicle begins moving again.

Additionally, the air conditioner typically won't blow as cold. This is because the air from the radiator fans also blows across the air conditioning condenser, so when the fans fail, both systems suffer.

You'll also usually see the check engine light and notice a drop in fuel economy. It's possible the fan will start making noise if it's failing, as well.

Troubleshooting Radiator Fan Issues in a Ford Expedition

When troubleshooting radiator fan issues in your Ford Expedition, it's essential to adopt a methodical diagnostic approach. Begin by checking the fuse associated with the radiator fan, as a blown fuse is a common and easily fixable problem that can prevent the fan from operating. If the fuse is intact, proceed to inspect the fan motor and the fan switch, as these components can also fail and lead to fan malfunction. Pay attention to any unusual noises, such as a loud roaring sound from the fans, which may indicate that the fan is struggling to operate under high temperatures. Additionally, if the low-speed fan does not activate automatically, you can use a scan tool or set the climate control to max defrost to manually command the fan to engage for testing. By following this structured approach, you can effectively identify and resolve radiator fan issues, ensuring your vehicle's cooling system operates efficiently.

What to Check When the Radiator Fan Isn't Working in a Ford Expedition?

When the radiator fan isn't working in a Ford Expedition, several common problems may be causing the issue. Begin by inspecting the fan assembly for any physical damage or wear that could hinder its operation. The fan clutch is another critical component to evaluate, as it engages the fan at the right times; a malfunction here can lead to insufficient cooling. Additionally, the coolant temperature sensor plays a vital role by signaling when the fan should turn on based on engine temperature, so ensure it is functioning correctly. A thorough check of the electrical system is essential, including fuses, relays, and wiring, to confirm that power is reaching the fan. If the fan motor is not receiving voltage, it may need to be replaced. Don't forget to assess the fan control module, as a failure in this part can disrupt the fan's operation entirely. Lastly, the air conditioning system can also impact the fan's behavior; if it isn't working properly, it may not send the necessary signals to activate the fan. By systematically evaluating these components, you can effectively troubleshoot and resolve the radiator fan issue in your Ford Expedition.

Why is the Radiator Fan Not Working in a Ford Expedition?

When the radiator fan in your Ford Expedition is not functioning, it is crucial to address the issue promptly to avoid severe consequences. A faulty fan can lead to overheating, which may cause extensive engine damage and costly repairs. Ignoring symptoms such as unusual noises, erratic temperature readings, or warning lights can escalate the problem, potentially leaving you stranded or facing a breakdown. Additionally, a blown fuse or wiring issues can disrupt the electrical system, posing safety risks while driving. Low coolant levels can also prevent the fan from engaging, further exacerbating the risk of overheating. By diagnosing and resolving these issues quickly, you not only ensure the longevity of your vehicle but also maintain safe driving conditions. Taking immediate action can save you from more significant repairs and enhance your overall driving experience.

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