Ford Aerostar Is Leaking Oil

Common Causes of Oil Leaks in Your Ford Aerostar and How to Fix Them Effectively

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Reviewed by
Andrew Hajjar
Written by RepairPal Car Genius
Updated January 14, 2025
0%
80% chance it's the
Oil System Components
0%
20% chance it's the
Engine Gaskets
The most common reasons a Ford Aerostar is leaking oil are oil system component failure and leaking engine gaskets.
  • Oil System Components: A worn or damaged oil pump or filter can lead to low oil pressure, resulting in inadequate lubrication and potential engine damage.
  • Engine Gaskets: A worn or damaged engine gasket can lead to oil or coolant leaks, resulting in engine overheating or loss of lubrication.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

How much does it cost to fix a Ford Aerostar is leaking oil?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

Oil pans don't wear out or break like other parts, they generally only need to be replaced because of external damage from an accident or an improperly tightened drain plug. The main symptom you will experience is an oil leak underneath the engine of your car. The oil that leaks from a damaged oil pan will range from dark brown to dark black. If the leak is large enough or occurs for long enough the oil level will be low enough to turn the oil pressure or low oil level warning light on.

An oil leak may be noted on the ground where the vehicle is parked. However, many vehicles have plastic trays underneath the engine that may catch leaking oil and conceal the leak. In such cases, a low oil level, a burning oil smell, or even smoke from oil burning in the engine bay may be noted.

»MORE: Signs of a bad oil pan gasket

The engine oil pressure warning light will come on if the engine oil pressure is low, or if the oil pressure sensor is faulty. In either case, engine power may be reduced significantly. The check engine light may also illuminate, and an on-board diagnostic (OBD) trouble code will be stored in the vehicle's computer.

How to Diagnose and Fix Oil Leaks in a Ford Aerostar?

When diagnosing oil leaks in a Ford Aerostar, start with a thorough visual inspection of the oil system components, such as the oil pan, oil filter, and oil drain plug, to identify any obvious signs of leakage. Pay special attention to the engine gaskets, particularly the rear crankshaft seal and oil pan gasket, as these are frequent culprits for leaks in this model. Look for wet spots or drips at the back of the engine, which may indicate a leak that isn't apparent when the engine is off. Once you've pinpointed the source of the leak, you can proceed with repairs. If the leak is traced to the rear crankshaft seal or oil pan gasket, replacing these components is essential. It's important to note that many leaks in the 1990-'93 4.0L engines are often misdiagnosed; the rear oil pan gasket is frequently the actual source of the problem. If you find that the oil pan gasket has become brittle over time, replacing it will not only resolve the current leak but also help prevent future issues. By following this diagnostic approach, you can systematically address oil leaks in your Ford Aerostar, ensuring a more reliable and efficient vehicle.

How to Diagnose and Fix Oil Leaks in a Ford Aerostar?

When dealing with oil leaks in a Ford Aerostar, it's essential to understand the common problems that can arise within the vehicle's oil system. One frequent issue is the deterioration of gaskets, particularly the oil pan gasket and rear crankshaft seal, which can wear out over time due to heat and engine vibrations, leading to leaks. Additionally, the oil filter and oil drain plug are potential culprits; if they are not properly tightened or if the seals are damaged, they can also cause oil to escape. Another area to inspect is the oil pressure sending unit, which can develop leaks as it ages. By familiarizing yourself with these common failure modes, you can more effectively pinpoint the source of the leak and take appropriate action, whether that involves tightening connections, replacing gaskets, or using an oil leak stopper as a temporary fix. Understanding these issues not only aids in diagnosis but also empowers you to tackle repairs with confidence, ensuring your Ford Aerostar remains in optimal condition.

Why is it Critical to Address Oil Leaks in a Ford Aerostar?

Addressing oil leaks in a Ford Aerostar is not just a matter of routine maintenance; it is an urgent necessity that can prevent serious consequences. Ignoring even minor oil leaks can lead to a significant drop in oil levels, which may ultimately result in catastrophic engine damage. This not only compromises the vehicle's performance but can also create hazardous conditions, such as slippery surfaces that pose risks to both the driver and pedestrians. Furthermore, the environmental implications of oil leaks cannot be overlooked, as they can contaminate local ecosystems if left unaddressed. By taking immediate action to fix oil leaks, you not only safeguard your vehicle's longevity and performance but also protect your wallet from costly repairs down the line. Prioritizing these repairs is essential for ensuring a safe and efficient driving experience.

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