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Ford Aerostar Repair and Maintenance Costs

A guide to repairs, service, and maintenance costs for your Ford Aerostar

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The national average repair and maintenance cost for a Ford Aerostar is between $348 and $426 per year. Repair and maintenance costs vary depending on age, mileage, location and service provider.

Ford Repair Estimates
Car
Service
Price
1991 Ford Aerostar Service Detail: 4.0L V6, Both Sides
Valve Cover Gasket Replacement
$405 - $568
1991 Ford Aerostar Service Detail: 4.0L V6, Both Sides
Exhaust Manifold Replacement
$608 - $952
1993 Ford Aerostar Service Detail: 4.0L V6, Left Side
Exhaust Manifold Gasket Replacement
$152 - $191
1993 Ford Aerostar Location: Rear
ABS Wheel Speed Sensor Replacement
$65 - $90
1993 Ford Aerostar Quantity: One
Radiator Hose Replacement
$115 - $262

Ford Aerostar Problems

Engine Oil Leaks

Engine oil leaks are known to develop around the rear crankshaft (main) seal and engine oil pan gasket.

Crossed Oxygen Sensor Wires Can Cause Poor Idle Quality/Fuel Economy

If you experience poor idle quality and fuel economy (and the Check Engine Light illuminates) after the exhaust system or motor has been removed and replaced, it could be that the oxygen sensor wires are crossed at the rear of the motor. Wiring schematics should be checked to ensure that the correct harness plug is connected to the corresponding sensor.

 

Updated Differential Clutch Kit Available if Rear End Noise is Heard

If a noise from the rear end is heard when going around turns or after driving at highway speed for an extended period, this could be caused by a failing deferential clutch kit. An updated differential clutch kit available.

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Ford Aerostar Questions

Have flashers but no turn signal (1 answer)

It's a multifunction switch everything works on it windshield wipers four way flashers washer motor no turn signals

Where is the thermostat located? tips pls (1 answer)

Engine gets hot, top hose is hot, boils over, but bottom hose stays cold. Thinking need to replace Thermostat, tips please

I have no brake lights. (1 answer)

I've changed bulbs and fuses and have turn signals, runt no brake lights

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Ford Aerostar Recalls

Recall 00V425000
VEHICLE DESCRIPTION: MINIVANS EQUIPPED WITH 3.0L ENGINES. AN ACCELERATOR CABLE WAS KINKED DURING INSTALLATION, CAUSING THE CORE WIRES TO EVENTUALLY FRAY.
Recall 99V094000
VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. (THIS INCLUDES ALL 1992 AWD AEROSTARS NOT PREVIOUSLY INCLUDED IN SAFETY RECALL 97V-204/97S83). THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE OR...
Recall 99V028000
VEHICLE DESCRIPTION: MINI VANS. HEAT GENERATION IN THE WIRING HARNESS TO THE FUEL PUMP/SENDER ASSEMBLY CAN CAUSE AN ELECTRICAL SHORT. THE VEHICLE COULD EXPERIENCE A LOSS OF POWER AND BECOME IMMOBILIZED AND THE FUEL GAUGE MAY BE ERRATIC.

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Ford Aerostar Reviews

We purchased our Aerostar new '95 now put 400,000 miles running on original engine/tranny. I did get things replaced as fuel injectors, valves and 2 head gaskets but the Aerostar never once ran hot in the California heat. Absolutely appreciate how the van did us well its comfortable has everything working best even windows goes up/down and cruise control switch still works great. Original paint...
We bought our 1995 Aerostar (extended) in Florida 4 years ago. It has 170,000 miles on it as of today. Everything works great on it. We call her our bus because we take everyone everywhere in her. Everyone comments on how comfortable she is. Very practical, good looking (in our opinion), pretty good on fuel and inexpensive to buy. If you get a chance to buy a rust-free one with the 4.0 litre yo...
My 1994 Ford Aerostar All Wheel Drive 7 passenger van is great...hope I can keep it going a long time!

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