1991 Ford Aerostar Is Leaking Oil

Identifying Common Causes of Oil Leaks in Your 1991 Ford Aerostar and How to Fix Them

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Reviewed by
Devin Cabugcal
Written by RepairPal Car Genius
Updated January 14, 2025
0%
80% chance it's the
Oil System Components
0%
20% chance it's the
Engine Gaskets
The most common reasons a 1991 Ford Aerostar is leaking oil are oil system component failure and leaking engine gaskets.
  • Oil System Components: A worn or damaged oil pump or filter can lead to low oil pressure, resulting in inadequate lubrication and potential engine damage.
  • Engine Gaskets: A worn or damaged engine gasket can lead to oil or coolant leaks, resulting in engine overheating or loss of lubrication.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

How much does it cost to fix a 1991 Ford Aerostar is leaking oil?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

Oil pans don't wear out or break like other parts, they generally only need to be replaced because of external damage from an accident or an improperly tightened drain plug. The main symptom you will experience is an oil leak underneath the engine of your car. The oil that leaks from a damaged oil pan will range from dark brown to dark black. If the leak is large enough or occurs for long enough the oil level will be low enough to turn the oil pressure or low oil level warning light on.

An oil leak may be noted on the ground where the vehicle is parked. However, many vehicles have plastic trays underneath the engine that may catch leaking oil and conceal the leak. In such cases, a low oil level, a burning oil smell, or even smoke from oil burning in the engine bay may be noted.

»MORE: Signs of a bad oil pan gasket

The engine oil pressure warning light will come on if the engine oil pressure is low, or if the oil pressure sensor is faulty. In either case, engine power may be reduced significantly. The check engine light may also illuminate, and an on-board diagnostic (OBD) trouble code will be stored in the vehicle's computer.

What are the steps to diagnose and fix an oil leak in a 1991 Ford Aerostar?

When tackling an oil leak in a 1991 Ford Aerostar, it's essential to adopt a systematic diagnostic approach. Start by checking the oil level and its condition, as this can provide immediate clues about the severity of the leak. Look for oil spots on the ground where the vehicle is parked, which can help you narrow down the leak's location. Inspect key areas such as the oil pan, valve cover gaskets, oil filter, and drain plug for any visible signs of oil seepage. For a more precise diagnosis, consider using a UV dye mixed with the oil, which, when illuminated with a UV light, can highlight the exact source of the leak. Once you've identified the problem area, proceed to fix it by replacing any damaged gaskets, seals, or O-rings. Tightening loose bolts and fittings can also prevent further leaks. If the oil pan is compromised, it may need repair or replacement. Additionally, ensure that the oil filter and drain plug are secure and leak-free. For minor leaks, a stop-leak additive might offer a temporary fix, but be aware that it may not provide a long-term solution. By following this methodical approach, you can effectively diagnose and resolve oil leaks in your Aerostar, ensuring its optimal performance.

What are the common causes of an oil leak in a 1991 Ford Aerostar?

When dealing with oil leaks in a 1991 Ford Aerostar, it's crucial to understand the common culprits that may be at play. One of the primary issues is a worn or damaged oil pan gasket, which can deteriorate over time and lead to significant leaks. Similarly, a faulty valve cover gasket can also contribute to oil seepage, making it essential to inspect these components regularly. Another frequent cause is a leaking oil filter; if the filter is loose or damaged, it can easily allow oil to escape from the engine. Additionally, degraded oil seals around critical engine parts, such as the crankshaft or camshaft, can wear out and result in leaks. Cracks in the engine block or other components can also be a source of oil leakage, as can a loose or damaged oil drain plug. Addressing these issues promptly is vital to prevent further engine damage and maintain optimal vehicle performance. Regular inspections and maintenance can help you catch these problems early, allowing for a DIY fix that can save you time and money.

How urgent is it to address the oil leak in a 1991 Ford Aerostar?

Addressing an oil leak in a 1991 Ford Aerostar is not just a matter of routine maintenance; it is an urgent necessity that can prevent severe consequences. An oil leak can lead to a significant drop in oil levels, which is critical for lubricating the engine components. If left unchecked, this can result in engine damage or even catastrophic failure, leading to expensive repairs or the need for a complete engine replacement. Moreover, oil leaks pose safety risks, as they can create slippery surfaces on the road, increasing the likelihood of accidents due to loss of traction. Additionally, the environmental impact of oil leaks cannot be overlooked; they can contaminate soil and water sources, contributing to pollution and harming local ecosystems. Therefore, it is imperative to address any signs of an oil leak immediately to safeguard your vehicle's performance, ensure your safety on the road, and protect the environment.

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