1990 BMW 325i Radiator Fan Not Working

Troubleshooting the Non-Functioning Radiator Fan in Your 1990 BMW 325i: Causes and Solutions

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Reviewed by
Andrew Hajjar
Written by RepairPal Car Genius
Updated January 14, 2025
0%
34% chance it's the
Fan Motor or Clutch
0%
28% chance it's the
Fan Relay or Fuse
0%
23% chance it's the
Temp Sensor or Fan Control Module
0%
15% chance it's
Something else
The most common reasons a 1990 BMW 325i radiator fan isn't working are the fan assembly, the fan clutch, or the coolant temperature sensor.
  • Fan Motor or Clutch: A faulty fan motor or a malfunctioning fan clutch can result in inadequate cooling, causing the engine to overheat.
  • Fan Relay or Fuse: A faulty fan relay or blown fuse can prevent the cooling fan from operating, leading to engine overheating.
  • Temp Sensor or Fan Control Module: A faulty temperature sensor or fan control module can result in incorrect readings, causing the engine to overheat or the cooling fan to operate improperly.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

How much does it cost to fix a 1990 BMW 325i radiator fan isn't working?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

Over time serpentine belts stretch, crack, and the ribs that ride on the accessory pulleys being to wear smooth. A squealing noise that increases with engine speed or as engine driven accessories are turned on may be noted. The noise is caused by the belt slipping on the pulleys, insufficiently driving them. Ineffective air conditioning, a battery warning light, or intermittent power steering assist can result from this.

»MORE: Symptoms of a bad serpentine belt

The first indication of a defective fan clutch is a healthy cooling system that runs below or above the normal temperature range. This is due to the fan running too fast or too slow. Also, a seized cooling fan will cause a loud roaring fan noise from under the hood every time the accelerator is pressed, and the engine will feel as if it lacks power. In this situation it would be very difficult to turn the engine cooling fan by hand, of course when the vehicle is off. Finally, if the clutch fails the fan will either turn very slowly, and not respond well to engine speed.

The bad thermostat can cause two different sets of problems, depending on whether it's stuck open or stuck closed.

A thermostat that is stuck open can cause the engine to run colder than normal and turn on the check engine light. It may also cause poor fuel mileage and the heater to blow cool air.

A thermostat that is stuck closed will cause the vehicle to overheat. If a new thermostat doesn't resolve engine temperature problems, the cooling system needs to be checked for other issues.

» LEARN MORE: Signs of a bad thermostat, and how to fix it

When the engine coolant temperature sensor fails, it will send inaccurate information to the vehicle’s computer, causing the computer to react to false operating conditions. This will cause the engine to consume more fuel than normal, depleting fuel mileage, and causing black, sooty smoke from the engine under moderate to heavy acceleration. The check engine light will illuminate, and on-board diagnostic trouble codes may be stored for exhaust and emission system failure, fuel delivery system failure, and engine cooling system failure. Overheating may also occur, as the coolant sensor may be leaking fluid out of the engine, creating a an air pocket in the system.

What steps should I take to diagnose the non-functioning radiator fan in my 1990 BMW 325i?

To effectively diagnose the non-functioning radiator fan in your 1990 BMW 325i, start with the basics by checking the coolant levels, as insufficient or incorrect coolant can hinder fan operation. Next, inspect the electrical system; ensure there is voltage at the fan connector when the ignition and AC are on, and examine the relays and fuses for any faults. If the electrical components check out, focus on the temperature switches, which control the fan's operation. By bridging the wires at the temperature sensor, you can test if the fan activates at different speeds. If the fan remains unresponsive, investigate the resistor pack, as a faulty pack can prevent the fan from operating correctly. Additionally, ensure that the fan has a solid ground connection and inspect the wiring for any damage or corrosion. If all electrical checks are satisfactory, test the fan motor directly by connecting it to the battery; if it fails to operate, the motor may need replacement. Lastly, consider the interaction with the AC system, as issues there can also affect fan functionality. For a comprehensive understanding, consult the electrical troubleshooting manual specific to your model, which will provide detailed schematics and further guidance. By following this structured diagnostic approach, you can systematically identify and resolve the issue with your radiator fan.

What are the common causes for the radiator fan not working in a 1990 BMW 325i?

When troubleshooting a non-working radiator fan in a 1990 BMW 325i, it's essential to consider several common problems that could be at play. One of the primary culprits is a faulty fan motor, which can prevent the fan from turning on and lead to overheating. Additionally, electrical issues such as poor power and ground connections, blown fuses, or malfunctioning relays can disrupt the fan's operation. It's also crucial to inspect the wiring for any damage that could impede electrical flow. Another area to examine is the coolant temperature sensor; if it fails to provide accurate readings, the fan may not activate as needed. Similarly, the thermostat and temperature switch play vital roles in regulating fan operation, and any malfunction here can hinder performance. The resistor pack, responsible for controlling fan speed, may also be defective, resulting in limited or no fan activity. Lastly, consider the air conditioning system, as low A/C pressure can affect fan functionality. By systematically checking these components, DIYers can effectively diagnose and resolve the issue with the radiator fan in their BMW.

How urgent is it to repair the non-working radiator fan in a 1990 BMW 325i to prevent engine overheating?

Repairing the non-working radiator fan in a 1990 BMW 325i is an urgent matter that should not be overlooked. The radiator fan is essential for maintaining optimal engine temperature, especially during slow driving or when the air conditioning is in use. Without a functioning fan, the engine is at a high risk of overheating, which can lead to severe damage such as a warped engine block or a blown head gasket. These repairs can be incredibly costly and may even necessitate a complete engine replacement in extreme cases. If you notice that the fan fails to activate when the engine heats up or when the AC is engaged, it is crucial to diagnose the problem immediately. Testing the fan and its associated components can help pinpoint the issue, whether it lies with the fan itself, the relays, or the wiring. Given the potential for significant engine damage, addressing the malfunctioning radiator fan promptly is vital for the longevity and health of your vehicle. Ignoring this issue could lead to catastrophic failures, making it imperative to take action as soon as possible.

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