Nissan is recalling certain 2004 - 2010 Titan, Armada, & QX56 vehicles. Also included are 2005 - 2010 Frontier, Xterra, and Pathfinder vehicles for faulty front and/or rear suspension lower control arms. The problem is the control arm's attaching point to the vehicle's chassis. During the manufacturing process, some control arms may contain welds that do not meet Nissan's strength specs, and if they break, it may result in loss of vehicle control, and a possible crash.
2005 Nissan Titan Recalls
The instrument panel fuel gauge may show fuel in the fuel tank when there is none, typically about 1/4 when the tank is empty. This could cause the vehicle to run out of gas and stall, increasing the risk of a crash. Dealers will replace the fuel sender unit inside the fuel tank to correct this concern. This recall is expected to begin on March 22, 2010.
The AC condenser fan motor in the engine compartment may not be sealed properly against water intrusion and it may not have proper drainage. Water intrusion may lead to corrosion and possibly overheating of the motor, and a fire. Dealers will install a "thermal protector kit" and test and replace the AC condenser fan motor if needed. The recall began August 2, 2008.
The wiring for the air bag system and front seat belts is routed through the rear doors. The wires may break from bending, due to the opening and closing of the rear doors. If wires break, and short circuit, the seat belt pretensioner may deploy and make the seat belt unusable. It's possible the wires could break and cause the front air bags not to deploy in a crash, increasing the risk of injury. Dealers will replace the wire harness cover with a different type, and reroute the harness. The recall began February 19, 2007.