Excess weight on the key ring can cause the ignition switch to move out of the run position without warning, turning off the engine. This defect can also affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. Dealers will provide two replacement key rings and key cover on all ignition keys to correct this concern.
2004 Chevrolet Malibu Recalls
Increased resistance in an electrical connection at the body control module (BCM) may result in voltage fluctuations in the brake pedal sensor circuit. These fluctuations can cause concerns with various systems that monitor the position of the brake pedal, any of which would increase the risk of a crash. Dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will reprogram the brake pedal sensor to correct these concerns.
The vehicles being recalled are equipped with an electric power steering (EPS) assist system. The EPS can fail unexpectedly while driving. If this were to occur, steering ability would be maintained but much greater effort would be necessary to steer the vehicle, especially at slow speeds. One of four remedies will be applied depending on the model and year. Parts are not yet available so expect a second notification when they are.
Chevrolet has recalled certain 2004 Malibu vehicles because the anti-lock brake system (ABS) could process information erroneously. If this malfunction occurs, additional stopping time may be needed. Dealers will reprogram the ABS controller.
Chevrolet has recalled certain 2004 Malibu vehicles because the driver's side outboard seat belt anchor may fail in a collision. Dealers will insert a retainer on both front seat outboard seat belt anchorages.
Chevrolet is recalling 2004 Mailbu vehicles because the label that appears on the sun visors regarding the restraint system does not comply with federal standards and may inappropriate for the vehicle. Chevrolet has mailed replacement labels for the sun visors to owners.