2002 Suzuki Aerio Radiator Fan Not Working

Fixing the Non-Functioning Radiator Fan in a 2002 Suzuki Aerio

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Reviewed by
Andrew Hajjar
Written by RepairPal Car Genius
Updated January 14, 2025
0%
34% chance it's the
Fan Motor or Clutch
0%
28% chance it's the
Fan Relay or Fuse
0%
23% chance it's the
Temp Sensor or Fan Control Module
0%
15% chance it's
Something else
The most common reasons a 2002 Suzuki Aerio radiator fan isn't working are the fan assembly, the fan clutch, or the coolant temperature sensor.
  • Fan Motor or Clutch: A faulty fan motor or a malfunctioning fan clutch can result in inadequate cooling, causing the engine to overheat.
  • Fan Relay or Fuse: A faulty fan relay or blown fuse can prevent the cooling fan from operating, leading to engine overheating.
  • Temp Sensor or Fan Control Module: A faulty temperature sensor or fan control module can result in incorrect readings, causing the engine to overheat or the cooling fan to operate improperly.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

What are the best Suzuki repair shops?

RepairPal Certified shops can diagnose and repair your 2002 Suzuki Aerio engine and performance issues. They provide transparent pricing with a minimum 12-month or 12,000-mile warranty on repairs and services.
29 Certified Locations
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Tuffy Tire & Auto Service Center - Grandview

4.7
(85)
2.39 mi
1524 W 5th Ave
Columbus, OH
Open
Closes 5:00 PM
Call
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Excite Auto Repair & Towing

4.4
(15)
5.94 mi
3430 Westerville Road
Columbus, OH
Open
Closes 6:00 PM
Call
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All In Auto Service

4.9
(25)
6.56 mi
5200 Fisher Road
Columbus, OH
Open
Closes 6:00 PM
Call
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Tuffy Tire & Auto Service - Grove City

4.4
(520)
6.67 mi
2131 Stringtown Rd
Grove City, OH
Open
Closes 6:00 PM
Call
See All 29 Locations

How much does it cost to fix a 2002 Suzuki Aerio radiator fan isn't working?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

Over time serpentine belts stretch, crack, and the ribs that ride on the accessory pulleys being to wear smooth. A squealing noise that increases with engine speed or as engine driven accessories are turned on may be noted. The noise is caused by the belt slipping on the pulleys, insufficiently driving them. Ineffective air conditioning, a battery warning light, or intermittent power steering assist can result from this.

»MORE: Symptoms of a bad serpentine belt

The bad thermostat can cause two different sets of problems, depending on whether it's stuck open or stuck closed.

A thermostat that is stuck open can cause the engine to run colder than normal and turn on the check engine light. It may also cause poor fuel mileage and the heater to blow cool air.

A thermostat that is stuck closed will cause the vehicle to overheat. If a new thermostat doesn't resolve engine temperature problems, the cooling system needs to be checked for other issues.

» LEARN MORE: Signs of a bad thermostat, and how to fix it

When the engine coolant temperature sensor fails, it will send inaccurate information to the vehicle’s computer, causing the computer to react to false operating conditions. This will cause the engine to consume more fuel than normal, depleting fuel mileage, and causing black, sooty smoke from the engine under moderate to heavy acceleration. The check engine light will illuminate, and on-board diagnostic trouble codes may be stored for exhaust and emission system failure, fuel delivery system failure, and engine cooling system failure. Overheating may also occur, as the coolant sensor may be leaking fluid out of the engine, creating a an air pocket in the system.

What steps should I take to diagnose the non-working radiator fan in my 2002 Suzuki Aerio?

When diagnosing a non-working radiator fan in your 2002 Suzuki Aerio, it's essential to adopt a systematic diagnostic approach that begins with the simplest solutions before progressing to more complex issues. Start by checking the fuses related to the cooling system; a blown fuse can often be the culprit behind a non-functioning fan. Next, inspect the wiring and connections for any signs of damage or corrosion, as these can disrupt the electrical flow necessary for the fan to operate. If the wiring appears intact, test the fan motor directly by connecting it to the battery; if it doesn't run, the motor may need replacement. Additionally, evaluate the fan control module and relay, as these components are critical for fan operation. Use a multimeter to check for voltage at the fan motor connector, and if there's no voltage, consider bypassing the relay to see if the fan activates. Don't overlook the coolant temperature sensor, which is vital for triggering the fan; a faulty sensor can prevent the fan from turning on. Lastly, ensure that the fan motor is receiving adequate power and ground, and consult a wiring diagram specific to your vehicle to trace any electrical issues accurately. By following this structured approach, you can effectively diagnose the problem and determine the necessary repairs for your radiator fan.

What are the common problems that could cause the radiator fan to stop working in a 2002 Suzuki Aerio?

When diagnosing why the radiator fan in a 2002 Suzuki Aerio may have stopped working, it's essential to consider several common problems that could be at play. One frequent issue is a broken or damaged fan blade, which can hinder the fan's ability to operate effectively and may even lead to further damage if it rubs against the radiator. Additionally, a faulty relay or temperature sensor can prevent the fan from activating when needed, so checking these components is crucial. Electrical issues, such as blown fuses or damaged wiring, can also disrupt the power supply to the fan, making it vital to inspect the fuses and wiring for any signs of wear or failure. Another potential culprit is a malfunctioning resistor pack, which controls the fan's speed; if this component fails, the fan may not receive the correct signals to operate. Lastly, ensuring that there is power at the fan connector during operation is key to determining whether the issue lies with the fan itself or the electrical system. By systematically addressing these common problems, DIYers can effectively troubleshoot and restore functionality to the radiator fan in their Suzuki Aerio.

How urgent is it to repair the non-functioning radiator fan in a 2002 Suzuki Aerio to prevent engine overheating?

When dealing with a non-functioning radiator fan in a 2002 Suzuki Aerio, the urgency of repair cannot be overstated. The radiator fan plays a crucial role in maintaining optimal engine temperature by providing necessary airflow, especially during idling or slow traffic. Without it, the engine is at a high risk of overheating, which can lead to catastrophic damage such as warped cylinder heads or cracked engine blocks. This situation not only jeopardizes the vehicle's performance but also poses significant safety risks. If you notice that your radiator fan is not operating, it is essential to diagnose the problem immediately. Common culprits include blown fuses, faulty relays, or issues with the coolant temperature sensor. Ignoring these symptoms can lead to severe engine damage, making timely intervention critical. Always ensure the engine is cool before attempting any repairs to avoid injury. If you are unsure about the repair process, seeking professional assistance is advisable to prevent further complications.

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