2002 Jeep Wrangler Radiator Fan Isn't Working

Diagnosing the Causes of a Non-Functioning Radiator Fan in Your 2002 Jeep Wrangler and How to Fix It

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Reviewed by
Devin Cabugcal
Written by RepairPal Car Genius
Updated January 14, 2025
0%
34% chance it's the
Fan Motor or Clutch
0%
28% chance it's the
Fan Relay or Fuse
0%
23% chance it's the
Temp Sensor or Fan Control Module
0%
15% chance it's
Something else
The most common reasons a 2002 Jeep Wrangler radiator fan isn't working are the fan assembly, the fan clutch, or the coolant temperature sensor.
  • Fan Motor or Clutch: A faulty fan motor or a malfunctioning fan clutch can result in inadequate cooling, causing the engine to overheat.
  • Fan Relay or Fuse: A faulty fan relay or blown fuse can prevent the cooling fan from operating, leading to engine overheating.
  • Temp Sensor or Fan Control Module: A faulty temperature sensor or fan control module can cause the engine cooling fan to operate improperly, leading to overheating or inadequate engine cooling.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

How much does it cost to fix a 2002 Jeep Wrangler radiator fan isn't working?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

Over time serpentine belts stretch, crack, and the ribs that ride on the accessory pulleys being to wear smooth. A squealing noise that increases with engine speed or as engine driven accessories are turned on may be noted. The noise is caused by the belt slipping on the pulleys, insufficiently driving them. Ineffective air conditioning, a battery warning light, or intermittent power steering assist can result from this.

»MORE: Symptoms of a bad serpentine belt

The first indication of a defective fan clutch is a healthy cooling system that runs below or above the normal temperature range. This is due to the fan running too fast or too slow. Also, a seized cooling fan will cause a loud roaring fan noise from under the hood every time the accelerator is pressed, and the engine will feel as if it lacks power. In this situation it would be very difficult to turn the engine cooling fan by hand, of course when the vehicle is off. Finally, if the clutch fails the fan will either turn very slowly, and not respond well to engine speed.

The bad thermostat can cause two different sets of problems, depending on whether it's stuck open or stuck closed.

A thermostat that is stuck open can cause the engine to run colder than normal and turn on the check engine light. It may also cause poor fuel mileage and the heater to blow cool air.

A thermostat that is stuck closed will cause the vehicle to overheat. If a new thermostat doesn't resolve engine temperature problems, the cooling system needs to be checked for other issues.

» LEARN MORE: Signs of a bad thermostat, and how to fix it

When the engine coolant temperature sensor fails, it will send inaccurate information to the vehicle’s computer, causing the computer to react to false operating conditions. This will cause the engine to consume more fuel than normal, depleting fuel mileage, and causing black, sooty smoke from the engine under moderate to heavy acceleration. The check engine light will illuminate, and on-board diagnostic trouble codes may be stored for exhaust and emission system failure, fuel delivery system failure, and engine cooling system failure. Overheating may also occur, as the coolant sensor may be leaking fluid out of the engine, creating a an air pocket in the system.

What are the steps to diagnose the non-working radiator fan in a 2002 Jeep Wrangler?

To effectively diagnose a non-working radiator fan in a 2002 Jeep Wrangler, start with a systematic approach that prioritizes simpler checks before delving into more complex issues. Begin by inspecting the fuse associated with the radiator fan; a blown fuse is a straightforward fix that can often resolve the problem. If the fuse is intact, move on to examine the wiring harness for any signs of damage or corrosion, as this can disrupt the electrical flow necessary for fan operation. Next, check the fan relay, which is crucial for activating the fan; a malfunctioning relay can prevent the fan from turning on. If these components are functioning correctly, assess the fan motor itself, as it is susceptible to water and debris damage, leading to corrosion and failure. Additionally, ensure that the fan control module is operational, as it regulates the fan's activity based on temperature readings. Finally, consider the temperature sensor, which can affect the fan's performance if it is faulty. By following this diagnostic approach, you can systematically identify and address the issues affecting your radiator fan, ensuring your Jeep Wrangler operates efficiently.

What are the common causes for the radiator fan not working in a 2002 Jeep Wrangler?

When troubleshooting a non-functioning radiator fan in a 2002 Jeep Wrangler, it's essential to consider several common problems that could be at play. A blown fuse is often the first culprit to check, as it can easily disrupt the electrical flow necessary for the fan to operate. However, if the fuse is replaced without addressing the underlying issue, the problem may recur. Wiring issues, such as a damaged harness or loose connections, can also prevent the fan from receiving power, making it crucial to inspect the wiring thoroughly. Additionally, the fan motor itself may have failed, particularly if it has been exposed to debris or moisture, which can lead to internal damage. The fragility of the electric fan, especially in off-road conditions, can result in physical damage that impairs its functionality. By systematically examining these potential issues, DIYers can effectively diagnose and address the reasons behind a malfunctioning radiator fan, ensuring their Jeep Wrangler remains in optimal working condition.

How urgent is it to fix the radiator fan in a 2002 Jeep Wrangler to prevent overheating?

Addressing the radiator fan issue in a 2002 Jeep Wrangler is not just a matter of convenience; it is an urgent necessity to prevent severe engine overheating. The radiator fan plays a pivotal role in regulating engine temperature, and any malfunction can lead to catastrophic consequences, including engine damage and costly repairs. If you notice that your fan is not operating as it should, it is essential to investigate the problem immediately. Ignoring symptoms such as unusual noises, erratic fan behavior, or warning lights can escalate into more significant issues, potentially leaving you stranded or facing extensive engine repairs. For DIY enthusiasts, understanding the urgency of this repair can guide you in prioritizing your maintenance tasks, ensuring that your Jeep remains reliable and safe on the road. Taking prompt action not only protects your vehicle's engine but also enhances your overall driving experience.

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2002 Jeep Wrangler Radiator Fan Issues | RepairPal