1991 Volvo 740 Has A Check Engine Light

Troubleshooting the Check Engine Light in Your 1991 Volvo 740: Common Causes and Solutions

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Reviewed by
Bo Fader
Written by RepairPal Car Genius
Updated January 14, 2025
0%
40% chance it's the
Emissions System
0%
60% chance it's
Something else
The most common reasons a 1991 Volvo 740 has a check engine light are an emissions system component, a sensor, or a catalytic converter.
  • Emissions System: A faulty emissions system component, such as an oxygen sensor or EGR valve, can lead to increased emissions and trigger the check engine light.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

How much does it cost to fix a 1991 Volvo 740 has a check engine light?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

A faulty oxygen sensor is one of the most common causes of a check engine light. Symptoms may include a decrease in fuel mileage, hesitation or misfiring from the engine, rough idling or even stalling. A faulty sensor may cause the vehicle to fail an emissions test.

Any time there is an emissions fault the check engine light will be displayed. The purpose of the check engine light is to inform the driver that an emission related fault has been found, and that there are on-board diagnostic (OBD) trouble codes stored in the powertrain or engine control module. Additionally, since the emissions systems are so intertwined into engine control and transmission control systems, symptoms may include nearly any sort of drivability concerns. This may include harsh shifting, failure to shift, hesitation on acceleration, jerking, engine failure to start or run, loss of power, or any number of other drivability issues.

Due to the nature of electrical systems on modern vehicles, the range of problems these can cause are nearly limitless. However, there is a way to categorize them in two ways. Permanent and intermittent problems. Permanent problems appear and remain. This may be the vehicle will not start, the radio does not work, or the door chime will not turn off among many, many others. These problems are more straight-forward to diagnose since they present themselves at all time. This means there will always be a fault to find. Intermittent electrical problems, however, can be difficult or impossible to locate, since they appear then disappear without warning. The best case scenario for an intermittent issue is when replicating the problem is easily accomplished and understood. This allows a technician to make an issue semi-permanent, allowing them to find the fault. Other issues that come and go without warning and cannot be replicated on demand must occur when the technician is servicing the vehicle, otherwise there is no problem to correct. It is most important to understand that electrical system faults always require inspection, and can include the vehicle working in any manner, or not working at all.

Like we noted in the last section, general diagnosis symptoms are the most vague of the bunch. There are several diagnostic spectrums, electrical diagnosis, drivability diagnostics, engine diagnostics, transmission diagnostics, and the list could continue for about 5 or 10 more spectrums of diagnostics. The most important take-away here, is that general diagnostics are diagnostics that have no other spectrum in which they fit, or the problem is unknown. This means that any vehicle left outside of a repair facility with the keys and an authorization to perform diagnosis will be diagnosed under the general diagnosis spectrum.

When the Check Engine Light comes on, you may experience engine performance issues such as poor acceleration, rough idling, or an engine that won't start. In some cases, no abnormal symptoms will be experienced. Other systems like the transmission or ABS can cause the Check Engine Light to illuminate and lights for those systems can come on at the same time. Similar lights may say "Check Engine Soon", "Malfunction Indicator Light" or just "Check". In rare case the engine can overheat.

What are the initial steps to diagnose the check engine light on a 1991 Volvo 740?

To effectively diagnose the check engine light on your 1991 Volvo 740, begin by locating the diagnostic box in the engine compartment, which is typically found behind the left strut assembly. Once you have accessed the box, open its lid to prepare for the diagnostic process. Insert the diagnostic probe into the appropriate socket based on the issue you suspect—socket 2 for fuel injection problems or socket 6 for ignition-related concerns. With the ignition turned to key position 2, press the button on the diagnostic box for about two seconds to read the fault codes indicated by the LED. Take note of the three-digit codes that flash, as these will guide your troubleshooting efforts. After recording the codes, refer to the specific fault code list for your vehicle to interpret the results accurately. This methodical approach not only helps in identifying the issue but also allows you to address simpler problems first before moving on to more complex diagnostics, ensuring a thorough and efficient resolution to the check engine light concern.

What are the common problems that could cause the check engine light to illuminate in a 1991 Volvo 740?

When the check engine light illuminates in a 1991 Volvo 740, it can be indicative of several underlying issues that are essential to address for optimal vehicle performance. One of the most frequent culprits is a faulty oxygen sensor, which plays a critical role in regulating the air-fuel mixture; a malfunction here can lead to poor fuel efficiency and engine performance. Similarly, problems with the Mass Air Flow (MAF) sensor can disrupt the engine's air intake measurements, resulting in misfires and decreased fuel economy. Additionally, faults within the engine management system, such as issues with the fuel injection control unit or ignition system, can trigger the light, often indicated by specific error codes. Temperature sensors, including the coolant and air temperature sensors, are also vital; if they fail, they can send incorrect data to the Engine Control Unit (ECU), further complicating engine operation. Ignition issues, such as fouled spark plugs or damaged spark plug wires, can lead to misfires, while seemingly minor problems like a loose gas cap can also cause the check engine light to activate due to fuel vapor leaks. Lastly, more serious concerns, such as a failing catalytic converter or a malfunctioning fuel pump relay, can significantly impact vehicle performance and should be diagnosed promptly. For DIY enthusiasts, utilizing the self-diagnostic function of the Volvo 740's engine management system can be an effective way to pinpoint these issues, allowing for informed repairs and maintenance.

How urgent is it to address the check engine light in a 1991 Volvo 740?

When the check engine light illuminates in your 1991 Volvo 740, the urgency of addressing it can vary significantly based on the nature of the underlying problem. A blinking check engine light is a clear signal that a serious issue is at play, such as an over-fueling condition, which necessitates immediate action to avoid catastrophic engine damage. In such cases, it is crucial to pull over safely and arrange for the vehicle to be towed to a professional service center. Conversely, if the light remains steadily on but you notice a decline in performance, your vehicle may have entered a protective "limp-mode," indicating that it requires prompt mechanical attention to prevent further complications. On the other hand, if the light appears intermittently, it suggests a potential issue that could worsen over time, making it wise to limit driving until the problem is diagnosed. Lastly, minor issues like a loose gas cap can trigger the light, but even these should be checked with an OBD-II scanner to ensure that no serious faults are present. Ultimately, understanding the urgency of the check engine light is essential for maintaining the health of your vehicle and ensuring your safety on the road.

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