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What is your question?
Battery checks at 12.5V. relay getting 12.5V fuel pump only getting 8V instead of the 10.5V it requires. Where else should I look?
How long has your 1996 Ford F-250 had this problem?
Since Friday 09/27/2019
1 Reply
Check voltage at the INERTIA SWITCH - as key is cycled to ON - should have battery voltage on BOTH wires with wire connector hooked up - - you’ll need a helper to turn key off then back on for testing each wire. It is possible you’re actually testing the fuel sender circuit instead of the fuel pump. IF equipped with dual fuel tanks - testing becomes more involved. Good luck!
With the inertia wire connector hooked up?
Yes - that is correct - and what I posted.
How would I test with it connected to the inertia switch? Just strip a short piece then tape it back?
‘Back probe’ each wire - from backside of connector with test light or volt meter lead. It’ll make contact that way.
I'm getting 0V on both. Relay and fuses are good. I did not have a good ground. Retested. .2V on red .1V on green
Disconnect inertia switch wire connector and test again - MUST HAVE ONE of the wires with battery voltage - now the key must be turned off then back on ‘each time’ testing is done! IF neither wire has battery voltage - the FUSE OR RELAY is the culprit! .. Need a helper for testing! ▪️ Does RELAY click on then back off when key is turned on? ▪️
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Relay does click on
I'm getting 1.70V on 1 connection to inertia switch. .02V on the other
Then you should be getting battery voltage at the inertia switch connector! UNLESS a wire is broken from relay to inertia switch.. Make SURE you’re testing voltage at inertia switch connector correctly ! Make SURE you are checking the correct relay. Good luck!
TEST EACH AND EVERY FUSE ON THE TRUCK! See owners manual for fuse box locations - you may have missed the 3rd one. **TEST** ALL FUSES!
I'm going to hardwire the pump to a switch in the cab
CAREFULLY add some fuel (starting fluid) to intake plenum - will engine attempt to start? What I’m getting at is there may be another problem altogether and it is preventing fuel pump operation - as in a blown PCM fuse. I can’t recommend direct wiring to fuel pump but you do as desired.