Ford F-250 Super Duty door paint peeling and rusting issues affecting all four doors and other areas on Ford F-250 Super Duty

Submitted by joshfitzwilliam · Jun 23, 2025
Published by RepairPal

Problem overview

Some Ford F-250 Super Duty owners report experiencing paint peeling and rust issues on all four doors and other areas of the vehicle. This problem has been documented in 29 cases and often occurs when the paint finish is compromised, exposing the raw aluminum to oxygen or due to improper panel preparation during the finishing process. Furthermore, these paint issues are not limited to the F-250 Super Duty, as other Ford models, including the Explorer, Expedition, Mustang, and F-150, have also reported similar problems such as flaking, blistering, and peeling. Ford has faced recalls and a class-action lawsuit regarding paint corrosion, indicating a widespread concern about paint quality across their vehicles. While the dealership states that the paint warranty typically covers affected vehicles for 8 years or 80,000 miles, individual circumstances may vary. It is crucial for owners to address these paint problems promptly to prevent further damage and preserve the vehicle's appearance and value.

29 people reported this problem
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