Close

Ford Problems

RepairPal has identified the most common problems for 50 Ford models based on complaints from actual vehicle owners. We'll tell you what the problem is and what it'll take to fix it.

No car image 94a1663db56199c5353592009e34aaa51078a2469bed068bb8d6f0ba43accf97
Get a Repair Estimate
Guaranteed by certified locations nationwide. Learn more
RepairPal estimates are guaranteed at over 1,700 quality certified locations nationwide. Learn more
588
Known Problems

A coolant leak from the radiator can be caused by a defective thermostat bypass. This can cause pressure spikes in the cooling system, which leads to radiator failure. The thermostat assembly and radiator should be replaced.

Bulletin 13N02 - This program extends the coverage of the brake booster to ten years of service or 150,000 miles from the warranty start of the vehicle, whichever occurs first. This is a one time repair program.

In some of the affected vehicles, it is possible for the brake booster to develop a small tear in the diaphragm under certain driving and environmental conditions. If this occurs, the driver may hear a hissing noise while depressing the pedal and may also experience a "spongy" pedal feel without a noticeable effect on braking performance. If the vehicle is not serviced, the tear will eventually expand and the pedal effort required to stop the vehicle will gradually increase. However, in all cases, the fundamental vehicle braking system remains functional.

While driving the Ford Five-Hundred, operators may notice harsh shifting or slippage of the transmission. This may not illuminate the check engine light

This is caused by software issues in many cases, however, internal transmission failure may be the culprit as well. In some instances, the failure has been attributed to the ‘sealed-for-life’ nature of the transmission, as the transmission fluid may break down before the transmission is taken out of service.

 

The manufacturer of the transmission, which is a third party, has issued many software updates, but when these updates fail to correct concerns, the transmission must be removed, disassembled, inspected, and repaired. 

From 2006-2012, the Ford Fusion was built with a six-speed automatic transmission built by a third-party manufacturer, as is the case with most transmissions.

For this specific automatic transmission, there is a common complaint regarding the harshness of shifts, as well as slight slippage when the transmission is hot.

In most cases, these issues arise from faulty software, which does not account for all variables as the transmission warms to normal operating temperature. In other cases, the valve body or shift solenoids are found to be faulty.

Software updates and software patches have been developed for these transmissions, and that is normally sufficient to correct drivability issues. If resetting the transmission controller and updating the transmission proves insufficient to correct concerns, the transmission will likely require rebuild or replacement before performance is returned to normal.

These transmissions were built and sold as ‘sealed for life’, but many have found that the automatic transmission fluid is not reliable for the complete service life of the vehicle.

If a noise from the rear end is heard when going around turns or after driving at highway speed for an extended period, this could be caused by a failing differential clutch kit. An updated differential clutch kit available.

Excessive clearance between the plastic wheel cladding and the wheel can cause a clicking noise from the wheel area while the car is moving. If the plastic cladding is loose, the wheel will need to be replaced.

Squeaks and creaks heard while driving over bumps and turning can be caused be a couple common sources and should be carefully diagnosed. Possible weld issues on the lower control arms can cause the noise concerns and require repair kits for the lower control arms from Ford. A jounce bumper (bump stop) rubbing against dry strut plate can cause an abrasion noise from the strut area. In this case the strut assembly should be disassembled to lubricate the jounce bumper and then reinstalled.

The 2004-2010 Ford F-250 with manual temperature and fan controls may have problems with the the blower motor only blowing air on certain settings. Most commonly the fan will only run on the highest setting. This is a well documented problem, and is caused by a failing blower motor resistor.

Correcting the problem is straight forward, and requires replacement of the small resistor. The resistor is normally found behind the glove box, next to the blower motor.

A ticking noise may develop from the engine due to a cracked exhaust manifold. Damaged exhaust manifolds will require replacement to correct this issue.

If you experience difficulty starting the engine when cold, stalling at idle, or hesitations during acceleration, it may be the idle air bypass valve. This valve helps the vehicle idle steady when the accelerator pedal is not pressed.

The high pressure diesel fuel injection pump may fail, resulting in a "no start" condition.

Many customers state that whule driving their vehicle, the engine will hesitate, stumble, or lose power. In more severe cases, the EGR valve can be physically damaged. In all cases, the check engine light will be illuminated, and diagnostic trouble codes will be stored in the PCM. 

Diagnosis of the issue has concluded the differential pressure feedback EGR sensor (DPFE) is at fault many times, and incorrectly measures exhaust gas re-circulation (EGR) pressure. 

Correction of the issue requires a diagnostic scan, identification of the faulty sensor, and, ultimately, the sensor and EGR valve may require replacement. In some models, the DPFE sensor is integrated into the EGR valve, and must be replaced together. 

The magnet for the camshaft position sensor may fall out of its mount and damage the synchronizers. This causes long crank times when starting the engine and may cause the Check Engine Light to illuminate. If this happens, both the magnets and the synchronizers need to be replaced.

The lug nuts on the Ford Fusion are known to swell to greater than their original size. When these lug nuts swell, the lug nut wrench will no longer fit, so they must be drilled or extracted. 

The lug nuts swell when they have been tightened too tight. To prevent this condition, only tighten the lug nuts with a torque wrench. If changing a flat on the road, the lugs should be loosened and tightened to specification at the earliest opportunity. 

The Ford Explorer is known for a rough idle, engine stalling, loss of power, and misfires, accompanied by the check engine light.

The intake manifold O-ring gaskets commonly leak, which creates a large vacuum leak. This vacuum leak causes unmetered air to enter the engine, and the fuel system becomes insufficient to compensate for the large amount of air reaching the engine. 

Replacing the intake manifold gaskets corrects this concern.