Ford F-250 Super Duty spark plug ejection from cylinder head on Ford F-250 Super Duty

Submitted by Vehicle Owner · Jun 23, 2025
Published by RepairPal

Problem overview

Some Ford F-250 Super Duty owners report experiencing spark plug ejection from the cylinder head, which is a known issue with V8 engines. This problem can lead to damage of the threads in the spark plug hole, resulting in potentially costly repairs. When a spark plug pops out, it may cause damage to the cylinder head itself, necessitating repairs to the spark plug port threads or even replacement of the cylinder head and gasket. Experts recommend replacing the cylinder head if the threads are damaged, and Ford has provided a repair method to prevent future ejections. Additionally, it is crucial for owners to follow expert guidelines when removing spark plugs to avoid breakage, as failure to do so can result in spark plugs breaking off in the cylinder head. Addressing spark plug ejection promptly is essential to prevent further damage and ensure the vehicle's proper functioning.

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