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started with no dash lights, FEM rebuilt by midwesttechtronics. problem solved. 4 weeks later, hard rain and water intrusion in trunk. lost power windows, locks, originally told by local ford dealer it was a relay in the trunk. picked it up and nothing worked. they then advised it was an issue with the rear elect module. had it refurbished, no change. no dtc's. i beleive it is either a power supply issue or bus issue. ford diagrams on mitchell are very vague. can not find anything that tells me which fuse, or which relay controls what circuit.
2 Replies
A Ford IDS diagnostic tool would be pretty much necessary to perform the testing needed to figure out what's going on here. Has the REM been installed using PMI (Programmable Module Installation) procedures? Beyond that - since you had heavy water intrusion in the trunk, I would suspect water damage to the battery junction box (BJB) which is located in the trunk by the spare tire and battery. You may have damage and corrosion and at the very least -- could be quite wet and needs dried out. The BJB is where you will find circuit protection to the windows and locks.
discovered no ground to relays i BJB. splice s407 corroded in half. located inside wire loom between BJB and r inner 1/4 panel. have to cut the harness open to locate it. one each ground comes out of FEM & REM to supply ground to 4 SSB relays.
thanks, more testing this morning. not getting a ground on the blk/yel wire to ssp4 relay. manual ground and everything works. circuit 31S-dg57 can not find any info to tell me where the ground comes from.
Unfortunately, the wiring diagrams I have access to do not show the locations of the grounds. But I believe you are seeking G402. Again, since the problem seems apparent around the time of your water intrusion, I don't think you have long term corrosion occurring, more short term resistance.