Hi, this is Bo, an auto expert on RepairPal's Car Genius team!
It sounds like you've tackled a pretty extensive job there! The issue with the steering shaft not reaching the lower section can stem from a few things. Since you disconnected the steering shaft, it’s possible that it was inadvertently misaligned during reassembly.
Make sure the upper and lower sections of the shaft are properly aligned; sometimes, they can come out of phase if twisted or misaligned. The fact that the steering wheel is locked and the key won't turn could suggest that the steering column is not fully seated or aligned properly, which might also keep the ignition lock from releasing.
Check to see if there's any movement in the column itself. If the column isn’t fully secured or has been displaced, that could prevent the shaft from connecting properly. Since you mentioned using ramps instead of jack stands, it’s also worth checking that the angle of the steering column hasn't changed, affecting the alignment.
If you’ve double-checked everything and it still won’t budge, you may want to consult a professional to ensure there’s no hidden damage to the steering mechanism.
If you need any further advice or want help finding a trusted RepairPal shop in your area, please feel free to call us at 877-913-1554.
