Ford Flex loud tapping noise possibly related to A/C on Ford Flex

Submitted by Vehicle Owner · Aug 16, 2025
Published by RepairPal

Problem overview

Some Ford Flex owners report experiencing a loud tapping noise that may be related to the A/C system, potentially caused by low oil levels leading to engine noise, including tapping sounds. Others have noted that ignition issues, such as engine misfiring, can result in loud noises during acceleration. Additionally, exhaust leaks are commonly reported as a source of engine noise in Ford Flex vehicles. If the tapping noise is most noticeable at start-up and low RPMs, it could indicate problems with the timing chain or tensioner. Some owners also mention that a tapping sound that follows engine RPM and is prominent during acceleration or deceleration may suggest other engine issues. To accurately diagnose the cause of the tapping noise, it is crucial to consider factors like rod bearing knock, valve lifter failure, cracked flex plate, or a failed belt tensioner. It is recommended that owners consult a qualified mechanic to inspect both the engine components and the A/C system to identify and resolve the underlying issue.

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Ford Flex vehicles with this problem

1 model year affected
Average mileage: 195,000 miles
(195,000 - 195,000)

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