Ford Windstar Smells Like Gas

Identifying the Causes of Gas Smells in Your Ford Windstar and Essential Safety Measures to Take

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Reviewed by
Devin Cabugcal
Written by RepairPal Car Genius
Updated January 14, 2025
0%
15% chance it's the
Gas Cap
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40% chance it's the
Emissions Control System
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45% chance it's
Something else
The most common reasons a Ford Windstar smells like gas are the gas cap, the fuel system, or the emissions control system.
  • Gas Cap: A loose or damaged gas cap can cause fuel vapors to escape, triggering the check engine light and potentially affecting fuel system pressure.
  • Emissions Control System: A faulty emissions control system can lead to increased hydrocarbon emissions and trigger the check engine light due to malfunctioning components like the EGR valve or O2 sensors.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

How much does it cost to fix a Ford Windstar smells like gas?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

A failing catalytic converter can cause a vehicle to fail emissions tests and turn on the check engine light. The exhaust might have an unusual smell. A restricted catalytic converter can result in a loss of engine power.

» LEARN MORE: How to tell if your catalytic converter is failing

The check engine light will illuminate any time there is a failed EVAP system test. This will be indicated by the various on-board diagnostics trouble codes that are stored in the vehicle's memory. Also, in some models, there may be a popping sound accompanying the check engine light, as the leak detection pump continuously attempts to pressurize the fuel tank. The canister may also cause difficulty starting the engine, a rough idle, and poor fuel mileage.

When the fuel filter begins to clog, the engine suffers from fuel starvation. This will cause a significant reduction in power and may also cause a misfire. These conditions may be intermittent, or constant and worsen over time. As the issue progresses, the engine may being to stall immediately after starting, fail to start, hesitate under throttle, or stall at particular angles on hills.

The check engine light will illuminate any time there is a failed EVAP system test. This will be indicated by the various on-board diagnostics trouble codes that are stored in the vehicle's memory. Also, in some models, there may be a popping sound accompanying the check engine light, as the leak detection pump continuously attempts to pressurize the fuel tank. A fuel tank leak may also cause difficulty starting the engine, a rough idle, and poor fuel mileage. When a fuel tank is simply corroded to the point of failure, the exterior tank condition rarely shows damage. The inside of the fuel tank will be rusted or corroded, and rust flakes or other debris may be floating in the fuel.

For most vehicles, the only symptom will be a check engine light or fuel tank filler cap light illuminating on the driver instrument cluster. This is to signal that there is an evaporative emissions (EVAP) leak. In some situations, the vehicle may take longer than normal to start, or, more rarely, the engine may not start at all. on-board diagnostic (OBD) trouble codes will refer to EVAP system failures such as a small or massive EVAP system leak. Lastly, the powertrain control module may notice a lean running condition, which could even lead to random and infrequent misfires.

Troubleshooting Gas Smell in a Ford Windstar

When faced with a gas smell in your Ford Windstar, it's essential to adopt a methodical diagnostic approach to identify the source of the issue. Start by checking the gas cap, as a loose or damaged cap is often the simplest and most common cause of fuel odors. Ensure it is securely fastened and inspect it for any signs of wear. Next, turn your attention to the fuel system; look for visible leaks around the fuel lines and connections, particularly in the engine compartment. If you suspect a leak, running the engine with the hood open can help you spot any escaping fumes. Additionally, examine the fuel lines for cracks or rust, especially at the high-pressure line near the fuel tank. If these initial checks do not reveal the problem, consider scanning the vehicle's Diagnostic Trouble Codes (DTCs) to uncover any underlying issues that may not be immediately visible. By following this structured approach, you can effectively troubleshoot the gas smell and ensure your vehicle remains safe and reliable.

What Could Cause a Gas Smell in a Ford Windstar?

When you detect a gas smell in your Ford Windstar, it's crucial to investigate the underlying causes to ensure both safety and proper vehicle function. One of the most common issues is a faulty gas cap, which can lead to fuel vapors escaping and creating a noticeable odor. Additionally, problems within the fuel system, such as leaks in the evaporative emissions collection system or the fuel fill pipe, can also contribute to the smell. It's important to check the emissions control system, as a failing catalytic converter may not only emit a gas smell but could also trigger the check engine light. Furthermore, actual fuel leaks from hoses or connections, particularly around the fuel pump located in the gas tank, can result in a strong gas odor inside the vehicle. Lastly, a pressure leak in the fuel feed system can be elusive, often only detectable when the engine is running. By systematically examining these areas, DIYers can identify and address the source of the gas smell, ensuring a safer driving experience.

What to Do If Your Ford Windstar Smells Like Gas?

If your Ford Windstar emits a gas smell, it’s crucial to address the issue promptly to avoid potential safety hazards and costly repairs. Ignoring this symptom can lead to dangerous situations, such as fire risks or engine damage. Start by checking for any obvious signs of fuel leaks, particularly around the fuel lines and injectors, as these are common culprits. A faulty gas cap can also contribute to the problem, so ensure it’s secure and in good condition. Additionally, inspect the air filter for clogs that might affect engine performance. If the smell persists, scanning the vehicle’s diagnostic trouble codes can provide insights into underlying issues. Remember, timely action not only enhances your vehicle's safety but also prolongs its lifespan, making it essential to tackle any gas odor immediately.

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