BMW 535d XDrive Radiator Fan Isn't Working

Diagnosing the Causes of a Non-Functioning Radiator Fan in Your BMW 535d xDrive and How to Fix It

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Reviewed by
Bo Fader
Written by RepairPal Car Genius
Updated January 14, 2025
0%
34% chance it's the
Fan Motor or Clutch
0%
28% chance it's the
Fan Relay or Fuse
0%
23% chance it's the
Temp Sensor or Fan Control Module
0%
15% chance it's
Something else
The most common reasons a BMW 535d xDrive radiator fan isn't working are the fan assembly, the fan clutch, or the coolant temperature sensor.
  • Fan Motor or Clutch: A faulty fan motor or a malfunctioning fan clutch can result in inadequate cooling, causing the engine to overheat.
  • Fan Relay or Fuse: A faulty fan relay or blown fuse can prevent the cooling fan from operating, leading to engine overheating.
  • Temp Sensor or Fan Control Module: A faulty temperature sensor or fan control module can result in incorrect readings, causing the engine to overheat or the cooling fan to operate improperly.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

How much does it cost to fix a BMW 535d xDrive radiator fan isn't working?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

Over time serpentine belts stretch, crack, and the ribs that ride on the accessory pulleys being to wear smooth. A squealing noise that increases with engine speed or as engine driven accessories are turned on may be noted. The noise is caused by the belt slipping on the pulleys, insufficiently driving them. Ineffective air conditioning, a battery warning light, or intermittent power steering assist can result from this.

»MORE: Symptoms of a bad serpentine belt

The bad thermostat can cause two different sets of problems, depending on whether it's stuck open or stuck closed.

A thermostat that is stuck open can cause the engine to run colder than normal and turn on the check engine light. It may also cause poor fuel mileage and the heater to blow cool air.

A thermostat that is stuck closed will cause the vehicle to overheat. If a new thermostat doesn't resolve engine temperature problems, the cooling system needs to be checked for other issues.

» LEARN MORE: Signs of a bad thermostat, and how to fix it

When the engine coolant temperature sensor fails, it will send inaccurate information to the vehicle’s computer, causing the computer to react to false operating conditions. This will cause the engine to consume more fuel than normal, depleting fuel mileage, and causing black, sooty smoke from the engine under moderate to heavy acceleration. The check engine light will illuminate, and on-board diagnostic trouble codes may be stored for exhaust and emission system failure, fuel delivery system failure, and engine cooling system failure. Overheating may also occur, as the coolant sensor may be leaking fluid out of the engine, creating a an air pocket in the system.

When the radiator fans stop functioning properly, the engine temperature will rise. The spike in temperature will be highest when the vehicle is idling at a stop, but should subside once the vehicle begins moving again.

Additionally, the air conditioner typically won't blow as cold. This is because the air from the radiator fans also blows across the air conditioning condenser, so when the fans fail, both systems suffer.

You'll also usually see the check engine light and notice a drop in fuel economy. It's possible the fan will start making noise if it's failing, as well.

Troubleshooting Radiator Fan Issues in a BMW 535d xDrive

When troubleshooting radiator fan issues in a BMW 535d xDrive, it's essential to take a methodical approach to accurately diagnose the problem. Begin by closely monitoring the fan's behavior; note if it runs continuously, operates only when the AC is engaged, or exhibits erratic speeds. These observations can significantly narrow down potential issues. Start your inspection with the more accessible components, such as the coolant temperature sensor and the fan assembly, as these are frequently responsible for fan-related problems. If these parts check out, proceed to examine the water pump and thermostat, since malfunctions in these areas can also disrupt fan functionality. Additionally, pay attention to the condition of plastic components within the cooling system, as aging parts may become brittle and require replacement. By systematically assessing these factors, you can effectively identify the root cause of the radiator fan malfunction and implement the necessary repairs, ensuring your BMW 535d xDrive remains in optimal working condition.

What Could Cause the Radiator Fan to Fail in a BMW 535d xDrive?

When diagnosing radiator fan failure in a BMW 535d xDrive, it's essential to consider several common problems that could be at play. A malfunctioning fan assembly is often the primary suspect, as wear and tear can lead to operational failures. Additionally, a faulty fan clutch may prevent the fan from engaging properly, resulting in inadequate cooling. The coolant temperature sensor also plays a critical role; if it malfunctions, it may not signal the fan to activate when needed, leading to overheating. Corrosion and debris accumulation can damage the radiator over time, potentially affecting the fan's performance. Furthermore, a failing water pump can cause the radiator fan to work harder than necessary, cycling on at maximum capacity. Issues within the A/C system, such as a malfunctioning pressure sensor or compressor, can also lead to erratic fan behavior. Symptoms of these problems often include the fan running at high speeds intermittently, particularly when the vehicle is stationary or when the heating system is in use. Understanding these factors can help DIY enthusiasts effectively troubleshoot and address radiator fan issues in their BMW 535d xDrive.

Why is it Critical to Address a Non-Working Radiator Fan in a BMW 535d xDrive?

Addressing a non-working radiator fan in your BMW 535d xDrive is not just a matter of convenience; it is a critical safety concern that demands immediate attention. A malfunctioning fan can lead to severe overheating, risking catastrophic engine damage that could result in costly repairs or even total engine failure. The radiator fan is essential for regulating engine temperature, and when it fails, it can disrupt the delicate balance needed for optimal performance. Symptoms such as inconsistent fan speeds, particularly when the vehicle is stationary or the heating system is engaged, should not be ignored, as they signal potential underlying issues that could escalate if left unaddressed. Moreover, neglecting this problem can lead to further complications, such as damage to the A/C compressor, compounding repair costs and inconveniences. Regular maintenance checks, including inspecting fuses and ensuring the fan blades are unobstructed, are vital for preventing these issues. By prioritizing the repair of a non-working radiator fan, you not only safeguard your vehicle's performance but also ensure your safety on the road.

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