What is your question?
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What is your question?
Ever since having my lower control arm replaced on the drivers side I’ve been hearing a knocking noise. The noise will occur over rougher terrain (gravel, bumps in the road etc) There is no noise at higher speeds. I can hear it coming to a full stop, coming to a slow stop, reversing, just at take off or when making left or right turns. I can push down on the driver side front end just over the tire and hear the knock. I’ve taking it back to the shop that put the control arms on and they have no idea what’s causing it. The knock was not there until after they put the control arm on. I’ve have an automotive background and checked the suspension, brakes pads, rotors, wheels, bearings etc and everything is fine. I can’t figure out what is causing the knock sound. Any suggestions?
What makes this problem better or worse?
Rough terrain
How long has your 2016 Mazda 3 had this problem?
About 2-3 months
1 Reply
I had the same issue, the solution I found was: Bolts weren't torque to spec. So there are 3 body bolts and 1 ball joint bolt. Chances are, if it's like a creaking/cracking/popping sound- like an old wooden chair, it's the body/frame bolts. Solution: Looking at the control arm you should be able to tighten the 2 on the rear side for both driver/passenger without lifting the vehicle. The bolt by itself on the body, it's recommended to have the vehicle up in the air but have the suspension at ride height. [this can be done by get it up enough you can get under easy, and then carefully lifting the suspension to ride height via lifting it from the ball joint area] {DO NOT TORQUE THE SOLO BOLT WITH SUSPENSION AT FULL TRAVEL/HANGING it was cause premature wear} Mazda spec's:"The left side control arm frame fastener gets tightened down to 175 ft-lbs. The right side fasteners can both be tightened down to 120 ft-lbs." TL:DR Try torquing the 3 frame bolts (preferably with the car in the air, with suspension at ride height.) Left frame bolt is 175 ft-lbs Right frame bolts are 120 ft-lbs Lower ball joint is 30 ft-lbs [Personal, not sure which are considered right/left cause it depends on which way you're looking at them. But I assume the 175 ft-lbs are for the 2 close together and the 120 ft-lbs are for the solo one] {https://autospecz.com/mazda/cars/2016/mazda32.0/torque-specs_front.php}
Scratch that and flip, rear 2 frame bolts are 120 ft-lbs, front bolt is 175 ft-lbs.