Volvo S60 defective fuel pump issue with gasoline odor and no fuel flow on Volvo S60

Submitted by msjean · Jun 23, 2025
Published by RepairPal

Problem overview

Some Volvo S60 owners report experiencing issues related to a defective fuel pump, such as a noticeable gasoline odor and a lack of fuel flow. These symptoms can indicate potential fuel leakage, which poses a significant fire hazard if an ignition source is present. Additionally, owners may find that their vehicle has no fuel flow, leading to difficulties in starting the engine, often requiring multiple attempts to crank before it fires up. It is crucial for owners to check if their vehicle is subject to any recalls or warranty notices regarding fuel pump defects, as some models have been affected. If a defective fuel pump is suspected, it is advisable to have the vehicle inspected by a qualified mechanic to diagnose the problem and recommend necessary repairs or replacements. In certain cases, fuel pump leaks may be linked to defective parts that develop cracks, particularly in extreme climates. Addressing these issues promptly is essential for ensuring the safety and proper functioning of the Volvo S60.

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Volvo S60 vehicles with this problem

1 model year affected
Average mileage: 104,000 miles
(104,000 - 104,000)

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