Mercedes-Benz Sprinter 3500 overheating issue after 300 miles of highway driving with engine and transmission temperatures reaching dangerous levels on Mercedes-Benz Sprinter 3500

Submitted by Vehicle Owner · Jun 23, 2025
Published by RepairPal

Problem overview

Some Mercedes-Benz Sprinter 3500 owners report experiencing overheating issues after 300 miles of highway driving, with engine and transmission temperatures reaching dangerous levels. These problems can stem from a malfunctioning fan clutch that fails to engage properly, leading to inadequate cooling. Additionally, issues within the coolant system, such as low coolant levels, a faulty thermostat, or a clogged radiator, may contribute to the overheating. Extended highway driving at high speeds can further strain the engine and transmission, especially if the cooling system is not functioning optimally. Regular maintenance, including changing the coolant every 30,000 miles or 2 years, is crucial to prevent these overheating issues. It is recommended that owners have a mechanic inspect their Sprinter to diagnose the specific cause of the overheating after long trips to avoid further damage and ensure optimal performance.

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