Mercedes-Benz Sprinter 3500 AC clutch locked up due to compressor failure on Mercedes-Benz Sprinter 3500

Submitted by Vehicle Owner · Jun 23, 2025
Published by RepairPal

Problem overview

Some Mercedes-Benz Sprinter 3500 owners report experiencing issues with the AC clutch locking up due to compressor failure, which can stem from several common causes. These include low refrigerant levels that may prevent the compressor clutch from engaging, as well as high system pressure that can disrupt proper engagement. Additionally, a lack of lubrication can lead to compressor failure, causing metal components to overheat and seize. Some owners may also encounter specific diagnostic trouble codes, such as P0645, indicating problems with the air conditioning clutch relay control circuit. When the compressor fails and the clutch locks up, it can significantly reduce the cooling efficiency of the AC system, as refrigerant circulation is hindered. It is vital for owners to address these compressor issues promptly to avoid further damage, as continued operation with a locked-up clutch could result in complete compressor failure and damage to other AC components.

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