Ford Mustang Check Engine Light P0496 due to sticking open vapor purge valve replacement on Ford Mustang

Submitted by Vehicle Owner · Jun 23, 2025
Published by RepairPal

Problem overview

Some Ford Mustang owners report experiencing issues related to a check engine light indicating code P0496, which is often caused by a sticking open vapor purge valve. These owners note that this problem typically points to difficulties within the evaporative emission control system, necessitating the replacement of the OEM assembly, which can cost between $230 to $300, or opting for a more affordable purge valve priced at $12 to $40. To save on costs, some individuals have modified existing tubing by cutting it and using clamps to replace sections with fuel line. The replacement process requires locating the purge valve, removing engine covers and hoses, detaching the harness connector, and inspecting vacuum hoses for cracks. A faulty vapor purge valve not only triggers the check engine light but can also lead to failed emissions tests due to improper EVAP system function. Common symptoms reported by owners include the illumination of the check engine light, and in rare cases, increased emissions or poor engine performance. Addressing these issues promptly is crucial for maintaining proper vehicle operation and compliance with emissions standards.

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