Ford Fusion exhaust smoke issue possibly related to turbocharger replacement costing 2,500 on Ford Fusion

Submitted by Vehicle Owner · Jun 23, 2025
Published by RepairPal

Problem overview

Some Ford Fusion owners report experiencing exhaust smoke issues potentially related to the turbocharger, which can indicate a turbocharger oil leak, particularly if the smoke is white. The average cost to replace a Ford Fusion turbocharger ranges from $1,500 to $4,000, encompassing parts and labor. Additionally, symptoms such as rough idling and poor throttle response may suggest wastegate issues. Owners also note that white smoke could stem from various problems, including a leaking intake manifold gasket, a bad EGR cooler, a blown head gasket, or a cracked cylinder head, with white smoke typically indicating burnt antifreeze. Furthermore, dark smoke with a burnt oil smell suggests an oil leak. It is crucial for owners considering turbocharger replacement to inspect the turbocharger housing for oil leaks and check for compressor wheel damage. Consulting a qualified mechanic for a detailed diagnosis and repair estimate is recommended before proceeding, especially given the potential $2,500 cost for turbocharger replacement.

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Ford Fusion vehicles with this problem

1 model year affected
Average mileage: 60,700 miles
(60,700 - 60,700)

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