Ford Explorer transmission failure due to faulty torque converter and clunking issue at 124k km after rebuild on Ford Explorer

Submitted by Vehicle Owner · Jun 23, 2025
Published by RepairPal

Problem overview

Some Ford Explorer owners report experiencing transmission failure due to a faulty torque converter, which can lead to issues such as slipping, harsh shifting, and premature failure, raising concerns about reliability and costly repairs. Additionally, some owners have noted a clunking issue after a transmission rebuild, often attributed to improper installation of components, including the torque converter. It is crucial for owners to ensure that all components are correctly installed and functioning to avoid such problems. Regular maintenance, including checking transmission fluid levels and quality, is also essential to prevent torque converter issues and maintain smooth operation. If clunking noises and transmission problems occur after a rebuild, it is advisable for owners to seek inspection from a qualified technician to diagnose and address the specific causes promptly. Furthermore, some Ford Explorer owners report experiencing wheel bearing failure, particularly around 90,000 miles, which can incur repair costs ranging from $500 to $1,000. Addressing these issues promptly is vital for optimal vehicle performance and safety.

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