Ford Escape severe underbody and frame rusting issue due to poor material durability on Ford Escape

Some Ford Escape owners report experiencing severe underbody and frame rusting issues, attributed to poor material durability in various models over the years. These problems have resulted in excessive rusting, with some vehicles requiring costly repairs for rusted frames and underbodies, averaging around $1,200 at relatively low mileage thresholds like 58,450 miles. Additionally, some owners express frustration over Ford's perceived lack of accountability in addressing these manufacturing defects, particularly those that remain unrectified despite being known. The severity of the issue has led to significant recalls, with Ford recalling nearly 435,000 cars to address rusting frame parts and faulty seats. To mitigate rusting problems, some owners recommend regular underbody washes and rust-proofing treatments, especially in areas with high salt and snow exposure. Furthermore, proactive measures such as applying rust inhibitors like phosphoric acid have been taken by some car owners, while severe cases of rust damage may necessitate welding and reattachment of affected components, with repair costs varying based on the extent of the damage.