Ford Fusion brake issues leading to spongy pedal and repeated replacements of calipers, pads, and rotors on Ford Fusion

Submitted by KatieK · Jun 23, 2025
Published by RepairPal

Problem overview

Some Ford Fusion owners report experiencing issues with a spongy brake pedal, which may be attributed to factors such as air bubbles in the brake lines, rubber brake line failures, or problems with the brake fluid. Additionally, these owners often find themselves needing repeated replacements of calipers, pads, and rotors, indicating ongoing braking system issues that require attention. It is recommended that owners check the brake fluid level and quality, as low or poor-quality fluid can contribute to a soft pedal. Furthermore, inspecting the brake lines for leaks or damage is crucial, as well as considering potential problems with the master cylinder or ABS system. To ensure optimal performance and safety, regular maintenance of the brake system is essential, and addressing any soft brake pedal issues promptly is advised to prevent further damage. Consulting a qualified mechanic or dealership for a thorough diagnosis and repair is recommended for those experiencing these braking concerns.

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