BMW 535i XDrive Smells Like Gas

Diagnosing Fuel Odor Issues in Your BMW 535i xDrive and Essential Safety Precautions

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Reviewed by
Aisha
Written by RepairPal Car Genius
Updated January 14, 2025
0%
15% chance it's the
Gas Cap
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40% chance it's the
Emissions Control System
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45% chance it's
Something else
The most common reasons a BMW 535i xDrive smells like gas are the gas cap, the fuel system, or the emissions control system.
  • Gas Cap: A loose or damaged gas cap can cause fuel vapors to escape, triggering the check engine light and potentially affecting fuel system pressure.
  • Emissions Control System: A faulty emissions control system can lead to increased hydrocarbon emissions and trigger the check engine light due to malfunctioning components like the EGR valve or O2 sensors.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

How much does it cost to fix a BMW 535i xDrive smells like gas?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

A failing catalytic converter can cause a vehicle to fail emissions tests and turn on the check engine light. The exhaust might have an unusual smell. A restricted catalytic converter can result in a loss of engine power.

» LEARN MORE: How to tell if your catalytic converter is failing

The check engine light will illuminate any time there is a failed EVAP system test. This will be indicated by the various on-board diagnostics trouble codes that are stored in the vehicle's memory. Also, in some models, there may be a popping sound accompanying the check engine light, as the leak detection pump continuously attempts to pressurize the fuel tank. The canister may also cause difficulty starting the engine, a rough idle, and poor fuel mileage.

When the fuel filter begins to clog, the engine suffers from fuel starvation. This will cause a significant reduction in power and may also cause a misfire. These conditions may be intermittent, or constant and worsen over time. As the issue progresses, the engine may being to stall immediately after starting, fail to start, hesitate under throttle, or stall at particular angles on hills.

The check engine light will illuminate any time there is a failed EVAP system test. This will be indicated by the various on-board diagnostics trouble codes that are stored in the vehicle's memory. Also, in some models, there may be a popping sound accompanying the check engine light, as the leak detection pump continuously attempts to pressurize the fuel tank. A fuel tank leak may also cause difficulty starting the engine, a rough idle, and poor fuel mileage. When a fuel tank is simply corroded to the point of failure, the exterior tank condition rarely shows damage. The inside of the fuel tank will be rusted or corroded, and rust flakes or other debris may be floating in the fuel.

For most vehicles, the only symptom will be a check engine light or fuel tank filler cap light illuminating on the driver instrument cluster. This is to signal that there is an evaporative emissions (EVAP) leak. In some situations, the vehicle may take longer than normal to start, or, more rarely, the engine may not start at all. on-board diagnostic (OBD) trouble codes will refer to EVAP system failures such as a small or massive EVAP system leak. Lastly, the powertrain control module may notice a lean running condition, which could even lead to random and infrequent misfires.

Troubleshooting Gas Smell in a BMW 535i xDrive

When faced with a gas smell in your BMW 535i xDrive, the first step is to inspect the gas cap, as a loose or damaged cap is often the simplest culprit. Ensure it is tightly sealed and in good condition. If the smell persists, turn your attention to the fuel system, particularly around the fuel tank, where leaks can occur. Look for any signs of wetness or staining that might indicate a fuel leak. Next, consider the emissions control system, which can also contribute to gas odors; while this may require professional assessment, being aware of its potential role is essential. If the smell is more pronounced when the fuel tank is full, the fuel sending unit, located beneath the driver’s side back seat, could be leaking and should be examined. Lastly, inspect the fuel injectors for any cracked O-rings or seals, as these can lead to fuel leaks and noticeable odors. By following this diagnostic approach, you can systematically identify and address the source of the gas smell, ensuring your vehicle remains safe and functional. If you are unable to resolve the issue, seeking help from a professional mechanic is advisable to prevent further complications.

What Could Cause a Gas Smell in a BMW 535i xDrive?

If you're experiencing a gas smell in your BMW 535i xDrive, it's crucial to identify the underlying issues to ensure safety and vehicle performance. Common problems include decaying seals and o-rings in the fuel system, which can deteriorate over time and lead to fuel leaks. A faulty gas cap is another frequent culprit, as it can allow fuel vapors to escape, contributing to the odor. Additionally, malfunctions within the fuel system, such as leaks or issues with fuel delivery modules, can create noticeable gas smells both inside and outside the vehicle. It's also important to check the emissions control system; if it's not functioning properly, it may result in gas odors. Leaking fuel from the fuel assembly or other components should be addressed immediately, as it poses significant safety hazards. Lastly, issues with the charcoal filter, especially if it has absorbed gasoline due to overfilling, can lead to persistent gas smells. By recognizing and addressing these common problems, you can maintain the safety and efficiency of your BMW 535i xDrive.

What Should You Do If Your BMW 535i xDrive Smells Like Gas?

If you notice a gas smell in your BMW 535i xDrive, it’s crucial to act quickly, as this could indicate serious safety hazards or mechanical failures. Ignoring the issue may lead to more significant problems, such as fuel leaks that can compromise your vehicle's performance or even pose fire risks. Start by checking the gas cap to ensure it is securely fastened, as a loose cap can allow fuel vapors to escape. Next, inspect the fuel system for any visible leaks or damage, particularly around the fuel lines and injectors, as these are common culprits for gas odors. If the smell is more pronounced on the passenger side, consider the condition of the charcoal filter, which may need replacement if it has absorbed excess fuel. Addressing these issues promptly not only enhances your safety but also helps maintain the integrity of your vehicle, preventing costly repairs down the line.

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BMW 535i xDrive Smells Like Gas? Causes & Solutions