Volvo S60 A/C compressor clutch malfunction requiring replacement and reshim due to excessive gap on Volvo S60

Some Volvo S60 owners report experiencing issues with a malfunctioning A/C compressor clutch, such as the A/C only working for a short period on hot days, typically lasting only 5-10 minutes. These symptoms often indicate a need for diagnosis, particularly if the A/C stops functioning when the car warms up and there's a noticeable gap in the clutch. To address the excessive gap, some owners consider reshimming the clutch hub and plate, while others find that replacing the magnetic clutch is necessary for proper functionality. Additionally, some attempt DIY fixes, such as using a ziptie, but caution is advised due to the potential dangers of incorrect A/C work. Many owners recommend seeking professional assistance to avoid bypassing safety and pressure switches, which can lead to compressor damage and costly repairs.