Transfer case damage from driving in 4WD mode on dry roads on Suzuki X-90

Problem Description and Possible Solution

Our technicians tell us the transfer case binds if driven on dry roads in 4WD mode, this may result in damage to the transfer case.

Problem Data
RepairPal Verified
Average mileage: 120,000 (120,000–120,000)
Drive Train affected: Manual Transmission
3 model years affected: 1996, 1997, 1998
5 people reported this problem
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Vehicle binds in 4x4. Can feel driveline tension as you advance from the stop. Vehicle wont even coast down a small hill. Runs great in 2x4.