Toyota Tacoma daytime running lights cracked and burned due to defective headlight assembly, potential fire hazard on Toyota Tacoma

Submitted by wildi · Jun 23, 2025
Published by RepairPal

Problem overview

Some Toyota Tacoma owners report experiencing issues with daytime running lights due to a design flaw in the headlight assembly, resulting in cracks and burns in the lights. This problem has been noted in various model years, particularly from 2005 to 2011, where the intensity of the daytime running lights and the bulb placement create hotspots that damage the headlight assembly lens material. Some owners express concerns that this issue not only affects the vehicle's aesthetics but also poses a potential fire hazard, with reports of lights catching fire. To mitigate these risks, some owners recommend replacing the entire front headlight assembly instead of just the cracked daytime running light lens. While daytime running lights are intended to enhance visibility during the day, the defect in the headlight assembly raises significant safety concerns, necessitating prompt attention to prevent further damage or hazards.

9 people reported this problem
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Toyota Tacoma vehicles with this problem

Average mileage: 82,226 miles
(20,000 - 176,532)

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