Honda Insight fuel filler door hard to open with recall concerns on Honda Insight

Submitted by Jim Taddei · Jun 23, 2025
Published by RepairPal

Problem overview

Some Honda Insight owners report experiencing difficulties with a hard-to-open fuel filler door, which may require manual intervention to operate. These issues can be frustrating and are often linked to past recalls concerning fuel system components, such as the risk of fuel leaks and fire hazards due to the fuel filler neck separating from the filler pipe in a crash. To address these concerns, some owners utilize the manual release lever located in the trunk when the electronic mechanism fails. Regular maintenance, including lubricating the cable, is also recommended to prevent such problems. If the fuel filler door remains problematic, a professional inspection of the fuel door actuator may be necessary. It is important to resolve these issues promptly to avoid potential fuel spills, refueling challenges, and damage to the fuel system components.

4 people reported this problem
1 comment
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Honda Insight vehicles with this problem

1 model year affected
Average mileage: 53,750 miles
(7,500 - 100,000)

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