1990 Suzuki Samurai Check Engine Light On

Troubleshooting the Check Engine Light in Your 1990 Suzuki Samurai: Common Causes and Solutions

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Reviewed by
Devin Cabugcal
Written by RepairPal Car Genius
Updated January 14, 2025
0%
40% chance it's the
Emissions System
0%
60% chance it's
Something else
The most common reasons a 1990 Suzuki Samurai has a check engine light are an emissions system component, a sensor, or a catalytic converter.
  • Emissions System: A faulty emissions system component, such as an oxygen sensor or EGR valve, can lead to increased emissions and trigger the check engine light.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

How much does it cost to fix a 1990 Suzuki Samurai has a check engine light?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

A faulty oxygen sensor is one of the most common causes of a check engine light. Symptoms may include a decrease in fuel mileage, hesitation or misfiring from the engine, rough idling or even stalling. A faulty sensor may cause the vehicle to fail an emissions test.

Any time there is an emissions fault the check engine light will be displayed. The purpose of the check engine light is to inform the driver that an emission related fault has been found, and that there are on-board diagnostic (OBD) trouble codes stored in the powertrain or engine control module. Additionally, since the emissions systems are so intertwined into engine control and transmission control systems, symptoms may include nearly any sort of drivability concerns. This may include harsh shifting, failure to shift, hesitation on acceleration, jerking, engine failure to start or run, loss of power, or any number of other drivability issues.

Due to the nature of electrical systems on modern vehicles, the range of problems these can cause are nearly limitless. However, there is a way to categorize them in two ways. Permanent and intermittent problems. Permanent problems appear and remain. This may be the vehicle will not start, the radio does not work, or the door chime will not turn off among many, many others. These problems are more straight-forward to diagnose since they present themselves at all time. This means there will always be a fault to find. Intermittent electrical problems, however, can be difficult or impossible to locate, since they appear then disappear without warning. The best case scenario for an intermittent issue is when replicating the problem is easily accomplished and understood. This allows a technician to make an issue semi-permanent, allowing them to find the fault. Other issues that come and go without warning and cannot be replicated on demand must occur when the technician is servicing the vehicle, otherwise there is no problem to correct. It is most important to understand that electrical system faults always require inspection, and can include the vehicle working in any manner, or not working at all.

Like we noted in the last section, general diagnosis symptoms are the most vague of the bunch. There are several diagnostic spectrums, electrical diagnosis, drivability diagnostics, engine diagnostics, transmission diagnostics, and the list could continue for about 5 or 10 more spectrums of diagnostics. The most important take-away here, is that general diagnostics are diagnostics that have no other spectrum in which they fit, or the problem is unknown. This means that any vehicle left outside of a repair facility with the keys and an authorization to perform diagnosis will be diagnosed under the general diagnosis spectrum.

When the Check Engine Light comes on, you may experience engine performance issues such as poor acceleration, rough idling, or an engine that won't start. In some cases, no abnormal symptoms will be experienced. Other systems like the transmission or ABS can cause the Check Engine Light to illuminate and lights for those systems can come on at the same time. Similar lights may say "Check Engine Soon", "Malfunction Indicator Light" or just "Check". In rare case the engine can overheat.

What are the initial steps to diagnose the check engine light issue in a 1990 Suzuki Samurai?

To effectively diagnose the check engine light issue in your 1990 Suzuki Samurai, start by preparing your vehicle properly. Ensure that the battery voltage is above 11 volts, as a weak battery can lead to erroneous readings. Next, make sure the throttle is fully closed, the transmission is in neutral, and all accessory switches are turned off. It's also crucial that the engine is at its normal operating temperature to get accurate diagnostic results. Once your vehicle is ready, locate the diagnostic block in the fuse panel if you have an EFI model. Insert a spare fuse into the DIAG slot and turn the ignition on without starting the engine. Observe the "Check Engine" light as it flashes out any stored trouble codes, noting the patterns of flashes to identify specific issues. If your Samurai is a carbureted model, be aware that it may not have a check engine light or retrievable codes, which means you might need to explore other diagnostic methods. After gathering the codes, refer to a provided chart to interpret them accurately, and if necessary, clear any stored codes by disconnecting the negative lead from the battery. This systematic approach will help you identify and address the underlying issues indicated by the check engine light, empowering you to take control of your vehicle's maintenance.

What are the common causes for the check engine light to be on in a 1990 Suzuki Samurai?

When the check engine light illuminates in a 1990 Suzuki Samurai, it often signals a range of potential issues that can be diagnosed with the right approach. Common problems include sensor malfunctions, such as a faulty oxygen sensor, which can trigger an open circuit code, or issues with the coolant temperature sensor that may indicate incorrect temperature readings. Additionally, the throttle position sensor (TPS) can present challenges, as it is crucial for proper engine performance; any discrepancies in its adjustment or connections can lead to multiple diagnostic codes. Other sensors, like the intake air temperature (IAT) and vehicle speed sensor, can also contribute to the check engine light being activated, often due to wiring issues or faulty components. Ignition system problems, such as those related to the ignition signal or crank angle sensor, can further complicate matters, necessitating careful inspection of wiring and connectors. Emissions-related components, including the exhaust gas recirculation (EGR) system, may also be at fault, particularly if there are poor connections or high resistance in the solenoid coil. To effectively troubleshoot these issues, it is essential to retrieve the diagnostic codes using the appropriate methods for your vehicle, allowing you to pinpoint the exact cause of the check engine light and take the necessary steps to resolve it.

How urgent is it to address the check engine light on my 1990 Suzuki Samurai?

When it comes to your 1990 Suzuki Samurai, understanding the urgency of the check engine light is crucial for maintaining your vehicle's health and safety. A steady check engine light, while not an immediate emergency, should not be ignored. It indicates that your vehicle requires attention, and delaying repairs can lead to decreased fuel efficiency and performance issues, ultimately resulting in more expensive repairs. On the other hand, a blinking check engine light is a clear signal of a serious problem, such as an engine misfire, which can cause significant damage if not addressed promptly. In this case, it is essential to pull over safely and seek professional diagnosis immediately to prevent further harm to your engine and exhaust system. By being proactive and attentive to these warning signs, you can ensure your Suzuki Samurai remains reliable and safe on the road.

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