Volvo XC90 engine failure leading to complete replacement on Volvo XC90

Submitted by Vehicle Owner · Jun 23, 2025
Published by RepairPal

Problem overview

Some Volvo XC90 owners report experiencing significant engine failures that may require complete replacement. For instance, the 2005 V8 model is known for counter balance shaft failures, which can lead to total engine failure. Additionally, there have been instances where a blown spark plug resulted in at least two pistons coming apart, likely due to broken piston rings, with replacement costs estimated at around $21,000. Furthermore, issues indicated by codes p0420 and p0430, often linked to coil meltdowns in cylinder #2, have also led to engine failures needing urgent attention. Owners of the 2003-2005 models frequently encounter gearbox and engine failures, while those with 2016-2020 variants report serious braking issues. It is essential for Volvo XC90 owners to be vigilant about these potential problems and to address any warning signs promptly to avoid costly engine replacements.

1 person reported this problem
0 comments
Schedule Repair

Volvo XC90 vehicles with this problem

0 model year affected

Search for another problem

RepairPal Car Genius

Ask our experts about your Volvo.

RepairPal Car Genius™ is a free resource for vehicle owners seeking advice on maintenance, auto repair, shop inquiries, estimates, and finding a trustworthy repair shop in your area.

 Auto Repair Expert Auto Repair Expert

Call us at 877-913-1554

Available 9am – 6pm ET Monday through Friday

Call Our Experts