Toyota Prius gas door spring malfunction preventing door from opening on Toyota Prius

Submitted by Vehicle Owner · Jun 23, 2025
Published by RepairPal

Problem overview

Some Toyota Prius owners report experiencing issues with the gas door spring malfunction, which can prevent the fuel door from opening. This problem may arise from a missing or broken spring, leading to difficulty in accessing the fuel door. Additionally, some owners notice unusual noises when operating the door and may find signs of wear or misalignment in the lock, handle, or spring mechanism. For those facing this issue, DIY solutions such as replacing the fuel door spring are available, as it is a relatively inexpensive fix. Common causes of the malfunction include a faulty fuel door lock actuator, electrical faults, or mechanical issues within the locking mechanism. In the meantime, some owners resort to temporary measures, such as having someone assist in opening the door. If the problem persists, it is crucial to have the issue properly diagnosed and repaired by a qualified technician to avoid further inconvenience during refueling. To enhance the fuel door's operation, some owners find that using a stronger spring or lubricating the hinges can provide effective solutions.

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