Toyota 4Runner recurring front caliper seizure leading to brake failure and overheating issues on Toyota 4Runner

Submitted by Nate Diggidy · Jun 23, 2025
Published by RepairPal

Problem overview

Some Toyota 4Runner owners report experiencing recurring front caliper seizure, which can lead to serious safety risks such as uneven braking, excessive heat buildup, and complete brake failure on one wheel. This issue has resulted in significant repair costs for some owners, particularly when caliper pistons seize up. Many owners recommend replacing front calipers instead of attempting to rebuild them, as rebuilding may not provide a long-term solution. Additionally, challenges with warranty coverage for caliper issues have been reported, even when maintenance was performed at the dealership. To mitigate costs, some owners have found success using remanufactured calipers from reputable sources, as OEM parts may not always be available. Regular maintenance and proper bleeding of the brake system are essential to prevent caliper seizure, and persistent issues may indicate problems with the master cylinder or other components. Symptoms of caliper issues include the vehicle pulling to one side, overheating brake smells, uneven pad wear, and warped rotors, which should be inspected to ensure proper caliper function.

28 people reported this problem
15 comments
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Toyota 4Runner vehicles with this problem

Average mileage: 83,133 miles
(14,599 - 140,999)

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