Porsche 911 coolant leak issue requiring thermostat housing and O-ring replacement on Porsche 911

Submitted by Vehicle Owner · Jun 23, 2025
Published by RepairPal

Problem overview

Some Porsche 911 owners report experiencing coolant leaks due to damage in the thermostat housing, which is a critical component that can significantly affect the vehicle's performance. These coolant leaks are serious concerns that may compromise the smooth operation of this high-end car. The repair process often involves replacing the O-ring between the black plastic coolant pipe and the thermostat housing, but this may only serve as a temporary fix. For a more permanent solution, some owners find it necessary to replace the entire black plastic coolant pipe, which requires more extensive work. The estimated cost for thermostat replacement in a Porsche 911 typically ranges from $512 to $550. Additionally, it is crucial for owners to thoroughly clean the mating surface and groove for the O-ring during the replacement process. This process usually entails jacking up the car, removing the lower plastic tray, disconnecting coolant hoses, and draining the coolant. Specific parts, including O-rings, gaskets, and coolant pumps, are essential during this replacement procedure.

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Porsche 911 vehicles with this problem

1 model year affected
Average mileage: 45,000 miles
(45,000 - 45,000)

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