Nissan Pathfinder recurring emission control malfunction due to evap system replacement needed again after 11,000 miles on Nissan Pathfinder

Submitted by Vehicle Owner · Jun 23, 2025
Published by RepairPal

Problem overview

Some Nissan Pathfinder owners report experiencing recurring emission control malfunctions related to the EVAP system, particularly requiring replacements after only 11,000 miles. These issues often manifest through the P0440 code, indicating a generic malfunction in the EVAP system, which is common across vehicles manufactured post-1996. Additionally, some owners encounter the P0456 code, signaling a small leak in the evaporative emission control system, frequently appearing alongside codes like P0420 and P0441. The malfunction of the EVAP purge control valve circuit, often due to wiring shorts or solenoid problems, can also trigger the P0440 code. In some cases, replacing the evaporative charcoal canister along with the solenoids has proven effective in resolving these EVAP system issues. It is crucial for owners to address the root cause of these malfunctions promptly to prevent further damage and ensure the proper functioning of the emissions system.

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